Dodge Neon 2001 2002 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Generation: Second Generation (PL) Codes Platform Code: PL Chassis Code: P21 👋 Introduction Market Position Segment: Compact Car Target Audience: Affordable, fuel-efficient...

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Distributeur:

UGS: 428866

Mots clés: 2001 2002 Car Cars Dodge Misc Neon

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Generation:

Second Generation (PL)

Codes

Platform Code:

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

Affordable, fuel-efficient transportation

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier

Key Features

Design Language:

Distinctive styling, often cited for its aerodynamic shape and sporty appeal (especially R/T models)

Performance Variants:

Introduction of the performance-oriented Neon R/T

Safety Enhancements:

Improvements in chassis rigidity and safety features over the first generation

Manual Value Proposition

Value For Mechanics:

Provides detailed, manufacturer-specific procedures essential for accurate and efficient repairs

Value For Owners:

Empowers knowledgeable owners for DIY maintenance and complex repairs, saving on labor costs

📋 Manual Details

Coverage Areas

Model Years Covered:

2001, 2002

Engine Variants Covered:

All gasoline engine variants

Trim Levels Covered:

All trim levels (e.g., ES, SE, R/T)

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, timing belt replacement, lubrication, cooling system, fuel system, emission controls

Engine Electrical:

Ignition system, starting and charging system, engine control module (ECM) diagnostics, sensors, actuators

Transmission Manual:

Manual transmission overhaul, clutch service, gear shift mechanism, driveline components

Transmission Automatic:

Automatic transmission overhaul, fluid service, valve body diagnosis, shift control

Brakes:

Front and rear brake systems (discs/drums), hydraulic system, ABS (if equipped), parking brake

Suspension:

Front and rear suspension components, shock absorbers, struts, control arms, ball joints, steering knuckle

Steering:

Power steering system, steering gear, steering column, tie rods, alignment specifications

Electrical Body:

Lighting systems, power windows, power locks, mirrors, wiper/washer system, horn, interior lighting

Climate Control:

HVAC system, A/C system operation and service, heater core, blower motor, refrigerant handling

Chassis Electrical:

Instrument cluster, gauges, warning lights, body control module (BCM) functions

Safety Systems:

Airbag system (SRS) service and diagnosis, seat belt systems

Body And Trim:

Body panel removal and installation, interior trim removal, bumpers, doors, hood, trunk

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, pipes, hangers, oxygen sensors

Procedures Included

Routine Maintenance:

Oil change, filter replacement, tire rotation, fluid checks and top-offs, spark plug replacement

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, electrical system diagnostics, engine performance issues

Repair Procedures:

Step-by-step repair instructions for all major components and systems

Component Replacement:

Detailed procedures for replacing engine, transmission, brakes, suspension, and electrical components

Diagnostic Procedures:

On-board diagnostics (OBD-II) interpretation, scan tool usage, specific component testing

Adjustment Procedures:

Idle speed adjustment, clutch pedal adjustment, parking brake adjustment

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems

Schematics:

Vacuum diagrams, refrigerant flow schematics

Technical Depth

Depth Of Coverage:

Comprehensive from basic maintenance to complete engine and transmission rebuilds

Diagnostic Capabilities:

Advanced diagnostics with specific trouble code (DTC) interpretations and testing procedures

Special Tools:

Identification of necessary special tools for specific repair procedures

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval

Printability:

Printable pages for hands-on workshop use

Resolution:

High-resolution for clear diagrams and text

Print Quality

Diagram Clarity:

High clarity for all diagrams, schematics, and illustrations

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

ECC (2.0L SOHC I4)

Displacement:

2.0 Liters (1996 cc)

Configuration:

Inline 4-cylinder, SOHC (Single Overhead Cam)

Performance

Horsepower:

132 hp @ 5600 rpm (standard)

Torque:

130 lb-ft @ 4000 rpm (standard)

R T Horsepower:

150 hp @ 5900 rpm (R/T models with High Output ECC)

R T Torque:

135 lb-ft @ 4400 rpm (R/T models with High Output ECC)

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Cooling System

Cooling Type:

Liquid-cooled

Emission Control

Emission Standard:

Meets Federal EPA emission standards for the model year

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual Transmission

Optional

Optional Transmission:

4-Speed Automatic Transmission (42LE)

Features

Clutch Type:

Dry single plate (manual transmission)

Fluid Specifications

Manual Transmission Fluid:

Refer to manual for specific GL rating (e.g., GL-4)

Automatic Transmission Fluid:

ATF+4 (Chrysler Mopar)

Driveline

Drive Layout:

Front-Wheel Drive (FWD)

Axles:

Constant Velocity (CV) joints

📐 Dimensions

Exterior

Length:

Approx. 174.4 inches

Width:

Approx. 67.4 inches

Height:

Approx. 54.4 inches

Wheelbase:

Approx. 104.4 inches

Wheel Bolt Pattern:

4x100mm

Weights

Curb Weight:

Approx. 2700 - 2900 lbs (depending on trim and options)

Gross Vehicle Weight Rating Gvwr:

Refer to VIN plate

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating:

4-star driver, 5-star passenger (for 2001 model year)

IIHS Offset Crash Test:

Good (for 2001 model year)

Active Features

Available on some trims (4-wheel disc brakes required)

Traction Control:

Not commonly available for this generation

Passive Features

Airbags:

Driver and passenger front airbags standard

Seatbelts:

Front 3-point with pretensioners, rear 3-point

Child Safety Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player or cassette player, optional premium sound system

Climate Control Interface:

Manual climate controls with rotary knobs and buttons

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Keyless Entry:

Available as an option on some trims

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 6 months (refer to manual for specific conditions)

Engine Oil Filter Replacement:

With every oil change

Engine Coolant Change:

Every 30,000 miles or 3 years

Timing Belt Replacement:

Every 90,000-100,000 miles or 7 years (CRITICAL component)

Spark Plug Replacement:

Every 60,000-100,000 miles (depending on plug type)

Fluid Specifications

Engine Oil Type Viscosity:

SAE 5W-30 (API SG or higher)

Coolant Type:

Chrysler/Mopar OAT (Organic Acid Technology) Antifreeze/Coolant (or equivalent)

Brake Fluid Type:

DOT 3

Known Issues

Engine Oil Leaks:

Common leaks from valve cover gasket and oil pan gasket

Timing Belt Tensioner:

Potential for tensioner failure, leading to belt skipping or breakage (critical to replace)

Suspension Components:

Premature wear of ball joints, tie rod ends, and control arm bushings

Radiator And Cooling Fan:

Overheating issues due to radiator leaks or fan motor failure

Automatic Transmission:

Potential for shifting issues or transmission failure if fluid is not maintained

Rear Brake Drums:

Adjustment issues or wear on rear drum brakes

📚 Vehicle History

Brand Heritage

Manufacturer:

Dodge (Chrysler Corporation, later DaimlerChrysler)

Model Evolution

Generation Introduction:

Second Generation (PL) introduced for the 2000 model year

Design Changes 2001:

Minor cosmetic updates and feature revisions for the 2001 model year

Design Changes 2002:

Further refinements and option package adjustments for the 2002 model year

Production

Production Period:

2000-2005

Manufacturing Location:

Belvidere, Illinois, USA

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Named to Car and Driver's 10Best list in its inaugural year (1995) for the first generation; second generation continued to be a budget-friendly option

Ratings

Consumer Reports Reliability:

Mixed reliability ratings throughout its lifecycle; specific year and component dependent. Manual provides insight into common weak points.