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SUBARU IMPREZA STi 2001 2002 Service Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STi Model Variant: WRX STi Year: 2001-2002 Generation Generation: 2nd Generation (GD/GG) Codes Chassis Codes: GDB (2001-2002 JDM/EDM/AUS/NZ), GDA (WRX) 👋...
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SUBARU IMPREZA STi 2001 2002 Service Workshop Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STi
Model Variant:
WRX STi
Year:
2001-2002
Generation
Generation:
2nd Generation (GD/GG)
Codes
Chassis Codes:
GDB (2001-2002 JDM/EDM/AUS/NZ), GDA (WRX)
👋 Introduction
Market Position
Vehicle Segment:
Performance Compact Sedan/Wagon (WRC homologation special).
Target Audience:
Enthusiasts, performance drivers, rally fans, and owners seeking in-depth maintenance knowledge.
Competitive Analysis
Key Competitors:
Mitsubishi Lancer Evolution, Ford Focus RS, Honda Civic Type R (in certain markets).
Key Features
Performance Focus:
Symmetrical All-Wheel Drive, turbocharged engine, rally-bred performance heritage.
Manual Value Proposition:
Provides critical, manufacturer-approved repair and maintenance procedures for a sought-after performance vehicle.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair information for Subaru Impreza WRX STi models from 2001-2002.
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (typical for full factory service manuals of this era).
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Likely digital (PDF) given the product description implying cost-effectiveness, though original format was print.
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of the EJ207 engine (2.0L DOHC Turbocharged Boxer), including assembly, disassembly, tuning, and diagnostics.
Transmission:
Information on the Subaru 6-speed manual transmission (TY757VW2AA for STi), including clutch, drivetrain, differentials, and AWD system (VDC).
Brakes:
Hydraulic brake system with ABS and potential brake bias controls, including component inspection, bleeding procedures, and master cylinder.
Suspension:
Front and rear suspension geometry, shock absorbers, springs, control arms, anti-roll bars, and alignment procedures.
Electrical:
Full electrical schematics, wiring diagrams, fuse box layouts, lighting, instrumentation, power windows, and ECU control systems.
Body And Interior:
Body panel repair, chassis data, interior trim removal, seating adjustments, and HVAC system.
Fuel And Emissions:
Fuel injection system, fuel pump, injectors, evaporative emissions control, and catalytic converter.
Cooling System
Cooling System:
Radiator, thermostat, water pump, cooling fan operation, and coolant specifications.
Lubrication System
Lubrication System:
Oil pump, oil filter (e.g., Subaru 15208AA080), oil pan, lubrication passages, and oil specifications.
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, spark plug replacement, fluid checks, belt inspections/replacements.
Diagnostic Procedures:
Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, symptom-based diagnostics.
Repair Procedures:
Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component renewal, electrical component repair.
Calibration And Adjustment:
Wheel alignment, idle speed adjustment, clutch free play adjustment, VDC calibration (if applicable).
Special Tools:
Listing of Subaru-specific tools and general automotive tools required for repairs.
Technical Depth
Diagnostic Level:
Advanced, covering ECU diagnostic protocols, sensor data interpretation, and fault code analysis.
Rebuild Capability:
Complete engine and transmission overhaul procedures, including torque specifications, clearances, and assembly sequences.
Electrical Schematics Detail:
High-resolution, detailed wiring diagrams for all vehicle systems, enabling complex electrical diagnosis.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Readability:
High-resolution scans suitable for printing or on-screen viewing, ensuring clarity of diagrams and text.
Binding Type
Original Binding:
Staple-bound or perfect bound for printed versions.
Paper Type
Original Paper:
Durable paper stock typical of professional workshop manuals.
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ207
Engine Type:
2.0L Flat-4 (Boxer), DOHC, 16-valve, Twin-Scroll Turbocharged
Performance
Horsepower Jdm:
280 PS (276 hp) @ 6,000 rpm (DIN, often underestimated for export markets)
Torque Jdm:
333 Nm (246 lb-ft) @ 4,000 rpm (DIN)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (95 RON or higher recommended)
Cooling System
Coolant Capacity:
Approximately 7.0 Liters (with manual specified coolant type)
Lubrication System
Oil Capacity:
Approximately 4.5 Liters (with filter change)
Recommended Oil Viscosity:
5W-30 or 10W-30 (check manual for specific climate/application)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission
Transmission Code:
TY757VW2AA (for STi)
Optional
Optional Transmission:
None (STi models exclusively featured the 6-speed manual)
Features
Drivetrain:
Symmetrical All-Wheel Drive (AWD) with front helical LSD, rear mechanical LSD.
Center Differential:
Driver Controlled Center Differential (DCCD) on later models, manual viscous coupling on earlier 2001/2002 JDM STi.
Transmission Fluid Type:
GL-5 75W-90 (manual specified)
📐 Dimensions
Exterior
Length:
4,405 mm (approx.)
Width:
1,740 mm (approx.)
Height:
1,440 mm (approx.)
Wheelbase:
2,525 mm (approx.)
Weights
Curb Weight:
1,430 kg (approx., varies by market and specification)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not extensively tested under modern protocols for this generation/year, but built with rally-inspired safety structures.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
AWD:
Symmetrical All-Wheel Drive enhances traction and stability.
Passive Features
Airbags:
Driver and passenger front airbags.
Chassis Design:
Reinforced safety cell structure.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with speaker system (details will be in electrical section).
Driver Assistance
Vdc:
Vehicle Dynamics Control (VDC) system on certain trims/markets, providing stability enhancement. Manual details its operation and troubleshooting.
Connectivity
ECU System:
Engine Control Unit (ECU) with diagnostic port (OBD-II for later models, specific Subaru proprietary for earlier). Manual explains ECU functions and diagnostic access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
5,000 miles or 6 months (whichever comes first) for severe driving conditions, potentially 7,500 miles for normal use as per manual recommendations.
Spark Plug Replacement:
Approximately 30,000-60,000 miles, depending on plug type and usage (refer to manual for specifics).
Timing Belt Replacement:
Recommended every 60,000-100,000 miles or 5-7 years (critical maintenance item for EJ engines). Includes idler pulleys and tensioner.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (manual specification is critical)
Coolant Specifications:
Subaru Super Coolant (Blue) or equivalent long-life coolant (50/50 mix).
Known Issues
Piston Ring Land Failure:
Commonly cited issue in high-mileage or heavily modified EJ207 engines. Manual covers inspection and replacement.
Turbocharger Wear:
Twin-scroll turbo can experience wear; manual details inspection and lubrication procedures.
Clutch Wear:
High-performance clutch can wear faster with aggressive driving; manual provides replacement procedures.
📚 Vehicle History
Brand Heritage
Subaru Motorsport:
Subaru's deep roots in WRC (World Rally Championship) and its success with the Impreza platform.
Model Evolution
Gc8 To Gd:
Transition from the 1st generation (GC/GF) to the 2nd generation (GD/GG) 'Blobeye'/'Hawkeye' era, featuring a significant styling and chassis update.
Ej207 Significance:
The EJ207 was the legendary engine for the JDM STi, known for its twin-scroll turbo, forged internals, and tuning potential.
Production
Production Period:
2000-2007 for the GD/GG generation, with 2001-2002 being the early 'Blobeye' STi variants.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Homologation:
The Impreza WRX STi was developed as a homologation special for WRC competition, implying inherent performance and engineering excellence.
Enthusiast Acclaim:
Widely regarded as a legendary JDM performance icon, celebrated for its handling and powertrain.
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