HUSQVARNA TE TC SMR 570 Service Repair Workshop Manual 2001-2003

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Taper: Motorcycle

Distributeur:

UGS: 132069

Mots clés: 2001 2002 2003 570 Chainsaws Home and Garden Husqvarna Motorcycle Power Equipment SMR TC TE

Variantes de produits

Description

This manual covers the TE, TC, and SMR motorcycle models produced between 2001 and 2003. These high-performance single-cylinder, 4-stroke machines, featuring a 570cc engine, were engineered for demanding off-road and supermoto applications. Known for their robust construction and competitive capabilities, motorcycles of this era represent a blend of Swedish heritage and Italian manufacturing prowess, offering riders exceptional power and handling. This comprehensive service repair workshop manual provides in-depth, technician-level information for all models and all repairs. It details every aspect of the motorcycle, from engine mechanicals and fuel systems to electrical components, suspension, brakes, and bodywork. The manual includes routine maintenance procedures, troubleshooting guides, complete repair and overhaul instructions, disassembly and assembly steps, detailed wiring schematics, and critical specification tables, enabling owners and technicians to effectively maintain, diagnose, and repair these motorcycles.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE TC SMR

Model Variants:

TE (Enduro), TC (Motocross), SMR (Supermoto)

Year:

2001, 2002, 2003

Engine Type:

Single-cylinder, 4-stroke

Engine Displacement Cc:

Generation

Generation Designation:

N/A (Model specific updates within the range)

Codes

Chassis Code:

Specific to model variants (e.g., TE570, TC570, SMR570 - exact alphanumeric codes not provided in product data)

Engine Code:

Specific to model variants (e.g., J350 - specific alphanumeric codes not provided in product data)

👋 Introduction

Market Position

Market Segment:

High-performance off-road and supermoto motorcycles (Enduro, Motocross, Supermoto variants).

Target Audience:

Enthusiasts, mechanics, owners undertaking their own maintenance and repairs.

Competitive Analysis

Competitors:

Other European and Japanese manufacturers in the 570cc off-road segment (e.g., KTM EXC/SX, Yamaha WR/YZ, Honda XR/CRF).

Key Features

Manual Strength:

Vehicle/model specific, technician-level detail, comprehensive A-Z coverage.

Value Proposition:

Cost savings through DIY repairs, empowerment of owners with detailed knowledge.

📋 Manual Details

Coverage Areas

Coverage:

All Models & All Repairs A-Z

Page Count

Page Count Estimate:

Likely extensive, exceeding 500 pages given 'A-Z' coverage and factory detail. Exact number not specified in product data.

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Compatibility

Operating Systems:

Windows 7, Vista 32/64, XP, ME, 98, NT, 2000, Mac Computers

Device Compatibility:

All versions of Windows PC, Tablet & Mac Compatible

Requirements

Software Requirement:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, inspection, overhaul, piston, rings, cylinder, crankshaft, connecting rod, valve train (camshaft, valves, springs, lifters), seals, gaskets.

Fuel System:

Carburetor (Mikuni VM series likely for this era) adjustment, cleaning, rebuilding, fuel lines, fuel tank, petcock.

Ignition System:

Ignition coil, spark plug, CDI unit, wiring, timing adjustments.

Cooling System:

Radiator, coolant hoses, thermostat, water pump inspection and maintenance (Air-cooled for some variants, liquid-cooled for others; manual will specify).

Exhaust System:

Exhaust pipe, muffler, mounting, sealing.

Transmission:

Gearbox internal components, clutch (wet multi-plate likely), gear selection mechanism, shift forks, bearings, seals.

Drivetrain:

Chain drive, sprockets, chain maintenance, tension adjustment.

Suspension Front:

Telescopic forks (WP Suspension likely), oil levels, seals, springs, damping adjustments, stanchion condition, fork guards.

Suspension Rear:

Monoshock rear suspension (WP likely), linkage system, shock absorber overhaul, spring preload, damping adjustments, bearings.

Brakes Front:

Brake caliper, master cylinder, brake fluid, brake lines, brake disc, pads, bleeding procedure.

Brakes Rear:

Brake caliper, master cylinder, brake fluid, brake lines, brake disc, pads, bleeding procedure.

Wheels Tires:

Wheel bearings, spokes, rim maintenance, tire mounting/removal, tire pressure specifications.

Electrical System:

Battery, charging system (alternator/stator), lighting, starter system (kick start likely primary), wiring harnesses, fuses, switches, diagnostics.

Bodywork Frame:

Frame inspection, body panels (fenders, shrouds, seat), fuel tank, handlebars, footpegs, subframe.

Procedures Included

Maintenance Routine:

Pre-ride checks, oil changes, filter replacements, chain lubrication, bolt tightening, general cleaning.

Troubleshooting:

Diagnostic procedures for common starting issues, running problems, electrical faults, suspension performance.

Repair Overhaul:

Step-by-step instructions for complete engine rebuilds, gearbox overhauls, suspension fork and shock rebuilds, brake system servicing.

Disassembly Assembly:

Detailed procedures for removing and reinstalling all major and minor components.

Wiring Schematics:

Complete, detailed electrical diagrams for all systems.

Specification Tables:

Torque values, clearances, fluid capacities, resistance values, timing marks.

Technical Depth

Depth:

Factory High-Detailed, Technician Level

Diagnostic Capability:

Advanced diagnostics, fault finding, symptom-based troubleshooting.

Rebuild Capability:

Complete rebuilds of engine, transmission, and suspension components.

📊 Manual Specifications

File Format

File Type:

Searchability:

Presumed searchable text within PDF (typical for quality manuals).

Print Quality

Printability:

All pages are printable

Image Handling:

Ability to blow-up images and print enlarged copies

Binding Type

Binding:

Digital Download (no physical binding)

Paper Type

Paper Type Implication:

Printable on standard paper (A4, Letter, etc.)

⚙️ Engine Specifications

Primary Engine

Engine Configuration:

Single-cylinder, 4-stroke

Bore X Stroke:

Specifics not in product data, but typical for 570cc might be around 95mm x 81.5mm. Manual will detail.

Valvetrain:

DOHC (Double Overhead Camshaft), 4 valves (likely).

Cooling System Type:

Likely Liquid-cooled for TE/TC models, potentially air-cooled for some SMR variants or earlier iterations. Manual will confirm.

Performance

Horsepower Estimate:

Estimated 50-60 HP range. Manual will provide exact figures.

Torque Estimate:

Estimated 55-65 Nm range. Manual will provide exact figures.

Fuel System

Carburetor Type:

Mikuni VM Series (likely VM38 or VM40). Manual will specify exact model and jetting.

Fuel Type:

Unleaded gasoline, octane rating specified in manual (likely 91 or higher).

Lubrication

Oil Type:

Specific motorcycle engine oil (e.g., SAE 10W-40 or 20W-50, JASO MA certified). Manual will specify exact grade and capacity.

Oil Capacity:

Approximately 1.0-1.5 liters. Manual will confirm exact capacity for different maintenance procedures (e.g., oil change vs. full rebuild).

🔧 Transmission

Standard

Transmission Type:

6-speed manual constant mesh gearbox.

Optional

Optional Transmissions:

N/A (standard for this class of motorcycle).

Features

Clutch Type:

Wet, multi-plate, hydraulically actuated (likely).

Gear Ratios:

Specific gear ratios will be detailed in the manual for each gear.

Final Drive:

Chain drive with O-ring or X-ring chain.

📐 Dimensions

Exterior

Seat Height:

Varies by model (TE ~960mm, TC ~970mm, SMR ~880mm). Manual will provide precise figures for each variant.

Ground Clearance:

Varies by model (TE/TC higher than SMR). Manual will provide precise figures.

Weights

Dry Weight:

Approximately 110-125 kg (dry). Manual will confirm specific figures for each model.

Fuel Capacity:

Approximately 7-9 liters. Manual will provide precise figures.

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Motorcycle safety is inherent to design and rider skill, not typically crash-tested like cars).

Active Features

Braking System:

Hydraulic disc brakes front and rear for effective stopping power. Brembo calipers were common.

Passive Features

Frame Construction:

Chromoly steel perimeter frame for rigidity and strength.

Suspension Design:

High-quality WP suspension with adjustable damping and compression for rider control.

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (Basic instrumentation: speedometer, odometer, hour meter, neutral indicator light).

Driver Assistance

Driver Assistance Features:

N/A (Focus is on rider control and mechanical performance).

Connectivity

Connectivity Features:

N/A (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10-15 hours of riding or annually. Manual will specify.

Air Filter Cleaning:

After every few rides, or as needed based on conditions. Manual will provide guidelines.

Spark Plug Replacement:

Every 30-50 hours of riding. Manual will specify plug type and gap.

Valve Clearance Check:

Every 50-100 hours of riding. Manual will provide specific clearances and adjustment procedures.

Fluid Specifications

Fork Oil Type:

Specific suspension fluid viscosity (e.g., SAE 5W or 10W). Manual will detail type and level.

Brake Fluid Type:

DOT 4 or DOT 5.1. Manual will specify.

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors. Manual will specify mixture ratio and type.

Known Issues

Common Wear Items:

Clutch plates, wheel bearings, chain and sprockets, fork seals, exhaust packing (if applicable).

Potential Failures:

While generally robust, high-performance engines require diligent maintenance. Manual will cover common failure points and diagnostics.

📚 Vehicle History

Brand Heritage

Brand Origin:

Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, originating from Sweden in 1903.

Model Evolution

Development Focus:

These models represent a period of high-performance, competitive off-road and supermoto machines. The 570cc engine provided ample power for various disciplines.

Production

Manufacturing Location:

Likely Italy during this period under the Cagiva Group ownership.

🏆 Awards & Recognition

Recognitions

Racing Heritage:

Husqvarna has a strong lineage in off-road racing. These models would have been competitive in their respective classes. Manual implicitly supports this through its detail.