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Mitsubishi Galant 2001-2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Years Covered: 2001, 2002, 2003 Generation Chassis Code: CM/CN Codes Platform: Mitsubishi PS platform 👋 Introduction Market Position Segment: Mid-size sedan...
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Mitsubishi Galant 2001-2003 Factory Service Repair ManualMitsubishi Galant 2001-2003 Factory Service Repair ManualMitsubishi Galant 2001-2003 Factory Service Repair ManualMitsubishi Galant 2001-2003 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Years Covered:
2001, 2002, 2003
Generation
Chassis Code:
CM/CN
Codes
Platform:
Mitsubishi PS platform
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Owners seeking to maintain or repair their vehicle, independent repair shops, DIY enthusiasts.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Malibu
Key Features
Design:
The 2001-2003 Galant represented a shift towards a more distinctive, aerodynamic styling compared to its predecessors.
Value Proposition:
Offered a blend of comfort, decent performance, and a more upscale interior for its price point.
Manual Benefit
Benefit To Owner:
Empowers owners with the same detailed information used by dealership technicians, enabling informed maintenance and repair decisions.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global markets with similar configurations
Page Count
Estimated Page Count:
~2000-2500 pages (typical for full factory service manuals)
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
2.4L 4G64 SOHC, 3.0L 6G72 SOHC V6
Transmission:
4-speed Automatic (F4A51), 5-speed Manual (KM222)
Drivetrain:
Front-Wheel Drive (FWD)
Brakes:
Front disc, Rear disc (ABS optional)
Suspension:
Front MacPherson strut, Rear multi-link independent
Steering:
Power-assisted rack and pinion
Electrical:
Full vehicle electrical system, wiring diagrams, ECU, sensors, lighting, accessories
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Body:
Body construction, interior trim, exterior panels, glass, doors, bumpers
Safety Systems:
Airbags, seatbelts, ABS (if equipped)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, error code explanations
Repair:
Engine overhaul, transmission overhaul, suspension component replacement, brake caliper replacement, electrical component repair
Diagnostics:
On-Board Diagnostics (OBD-II) procedures, scan tool usage, sensor testing
Component Replacement:
Detailed steps for replacing major and minor components
Recalibration:
ECU, sensor recalibration procedures (where applicable)
Technical Depth
Depth:
Comprehensive: from routine maintenance to complete engine and transmission rebuilds, electrical diagnostics, and body repair.
Diagnostic Tools:
Information on required specialized tools and diagnostic equipment.
Torque Specifications:
Detailed torque specifications for all critical fasteners.
Manual Specifications
File Format:
Portable Document Format (PDF)
📊 Manual Specifications
Print Quality
Quality:
High-resolution scans, clear text and diagrams
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
Searchability
Searchable:
Yes (OCR processed for text searchability)
Accessibility
Access:
Instant download upon purchase
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G64
Engine Description 1:
2.4 Liter, SOHC, 16-valve Inline-4
Displacement 1:
2351 cc
Bore X Stroke 1:
86.5 mm x 100.0 mm
Compression Ratio 1:
9.0:1
Horsepower 1:
145 hp @ 5750 rpm (approx.)
Torque 1:
155 lb-ft @ 4500 rpm (approx.)
Optional Engine
Engine Code 2:
6G72
Engine Description 2:
3.0 Liter, SOHC, 24-valve V6
Displacement 2:
2972 cc
Bore X Stroke 2:
91.1 mm x 76.0 mm
Compression Ratio 2:
9.5:1
Horsepower 2:
195 hp @ 5500 rpm (approx.)
Torque 2:
200 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline (higher for V6 may be recommended for optimal performance)
Engine Management
ECU:
Proprietary Mitsubishi Engine Control Unit (ECU)
🔧 Transmission
Standard
Type 1:
4-speed Automatic
Transmission Model 1:
F4A51
Optional
Type 2:
5-speed Manual
Transmission Model 2:
KM222
Features
Automatic Features:
Electronically controlled, adaptive shift logic
Fluid Specifications
Automatic Fluid Type:
Mitsubishi DiaQueen ATF SP-II or equivalent Dexron III/Mercon
Manual Fluid Type:
API GL-4, SAE 75W-90 Gear Oil
📐 Dimensions
Exterior
Length:
188.8 inches (4796 mm)
Width:
70.3 inches (1786 mm)
Height:
56.7 inches (1440 mm)
Wheelbase:
107.7 inches (2736 mm)
Front Track:
60.4 inches (1534 mm)
Rear Track:
60.2 inches (1529 mm)
Weights
Curb Weight 4Cyl Auto:
~3,250 lbs (1474 kg)
Curb Weight V6 Auto:
~3,400 lbs (1542 kg)
Gross Vehicle Weight Rating:
Approx. 4,500 - 4,700 lbs (1814 - 2132 kg) depending on configuration
Towing Capacity:
Not Recommended (typically)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Good (2001 model year)
NHTSA Front Passenger:
Good (2001 model year)
IIHS Side Impact:
Acceptable (2001 model year)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on all wheels
Traction Control:
Not commonly available
Passive Features
Airbags Standard:
Driver and front passenger airbags
Airbags Optional:
Side-impact airbags (on some higher trims)
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Infinity premium audio system with subwoofer.
User Interface:
Basic dashboard layout with physical buttons and knobs for climate and audio controls.
Driver Assistance
Cruise Control:
Standard on most models.
Keyless Entry:
Available on higher trim levels.
Connectivity
Aux Input:
Not standard; aftermarket solutions may be available.
Bluetooth:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions), consult manual for specifics.
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on driving environment.
Spark Plug Replacement:
Approx. 60,000 - 100,000 miles for platinum or iridium plugs.
Timing Belt Replacement:
Critical for 4G64 engine. Typically around 90,000 miles or 7 years. Refer to manual for precise interval and procedures.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API Service SG or higher (check manual for exact specification)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter for 2.4L, 4.0 quarts (3.8 liters) for 3.0L V6
Coolant Type:
Ethylene Glycol based coolant (Asian Red or Pink type recommended)
Coolant Capacity:
Approx. 7.5 quarts (7.1 liters) for 4-cyl, 8.5 quarts (8.0 liters) for V6
Known Issues
Common Problems Engine:
Timing belt failure (if not replaced on schedule), PCV valve clogging, occasional oil leaks.
Common Problems Transmission:
Slipping or delayed engagement in automatic transmissions, especially with high mileage.
Common Problems Suspension:
Worn front sway bar links and bushings, worn ball joints.
Common Problems Electrical:
Faulty power window regulators, HVAC blower motor resistor failures, occasional instrument cluster issues.
Common Problems Brakes:
Warped brake rotors (especially front), premature wear of brake pads.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history in vehicle production and motorsport.
Model Evolution
Galant Lineage:
The Galant is one of Mitsubishi's longest-running nameplates, tracing its origins back to the 1960s. The 2001-2003 models represent the eighth generation of the Galant.
Eighth Generation Introduction:
The eighth generation debuted in Japan in 1996 and was introduced to North America for the 2001 model year, marking a significant redesign.
Production
Manufacturing Location:
Built primarily in Normal, Illinois, USA for the North American market.
Production Years
Usdm Production Years:
2001-2003
🏆 Awards & Recognition
Recognitions
Safety Award Detail:
Achieved 'Good' ratings in frontal offset crash tests by IIHS and NHTSA for the 2001 model year.
Ratings
Consumer Reports Rating:
Mixed to average reliability ratings in consumer surveys during its production years.
Certifications
Emissions Certification:
Compliant with EPA emissions standards for its model years.
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