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Mitsubishi Galant 2001-2003 Factory Service Repair Manual

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Welcome to the comprehensive service manual for the Galant, covering the 2001, 2002, and 2003 model years, built on the PS platform with chassis code CM/CN. This mid-size sedan offered...
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Mitsubishi Galant 2001-2003 Factory Service Repair Manual
Welcome to the comprehensive service manual for the Galant, covering the 2001, 2002, and 2003 model years, built on the PS platform with chassis code CM/CN. This mid-size sedan offered a distinctive, aerodynamic design and a blend of comfort and performance, positioning itself as a strong contender in its segment. Available with a 2.4L 4G64 SOHC engine or a more powerful 3.0L 6G72 SOHC V6, and paired with either a 4-speed automatic or a 5-speed manual transmission, the Galant provided a reliable and engaging driving experience for owners in North America and global markets. This factory service repair manual provides exhaustive information for maintaining and repairing your Galant. It covers all major systems, including detailed procedures for the 2.4L and 3.0L engines, automatic and manual transmissions, front-wheel-drive systems, brakes, suspension, steering, and the complete electrical system. You will find step-by-step instructions for routine maintenance, troubleshooting common issues, component replacement, diagnostics, and recalibration procedures, along with essential technical specifications, torque values, and wiring diagrams. This manual is an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Years Covered:
2001, 2002, 2003
Generation
Chassis Code:
CM/CN
Codes
Platform:
Mitsubishi PS platform
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Owners seeking to maintain or repair their vehicle, independent repair shops, DIY enthusiasts.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Malibu
Key Features
Design:
The 2001-2003 Galant represented a shift towards a more distinctive, aerodynamic styling compared to its predecessors.
Value Proposition:
Offered a blend of comfort, decent performance, and a more upscale interior for its price point.
Manual Benefit
Benefit To Owner:
Empowers owners with the same detailed information used by dealership technicians, enabling informed maintenance and repair decisions.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Secondary Coverage:
Global markets with similar configurations
Page Count
Estimated Page Count:
~2000-2500 pages (typical for full factory service manuals)
Manual Type
Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
2.4L 4G64 SOHC, 3.0L 6G72 SOHC V6
Transmission:
4-speed Automatic (F4A51), 5-speed Manual (KM222)
Drivetrain:
Front-Wheel Drive (FWD)
Brakes:
Front disc, Rear disc (ABS optional)
Suspension:
Front MacPherson strut, Rear multi-link independent
Steering:
Power-assisted rack and pinion
Electrical:
Full vehicle electrical system, wiring diagrams, ECU, sensors, lighting, accessories
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Body:
Body construction, interior trim, exterior panels, glass, doors, bumpers
Safety Systems:
Airbags, seatbelts, ABS (if equipped)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, error code explanations
Repair:
Engine overhaul, transmission overhaul, suspension component replacement, brake caliper replacement, electrical component repair
Diagnostics:
On-Board Diagnostics (OBD-II) procedures, scan tool usage, sensor testing
Component Replacement:
Detailed steps for replacing major and minor components
Recalibration:
ECU, sensor recalibration procedures (where applicable)
Technical Depth
Depth:
Comprehensive: from routine maintenance to complete engine and transmission rebuilds, electrical diagnostics, and body repair.
Diagnostic Tools:
Information on required specialized tools and diagnostic equipment.
Torque Specifications:
Detailed torque specifications for all critical fasteners.
Manual Specifications
File Format:
Portable Document Format (PDF)
📊 Manual Specifications
Print Quality
Quality:
High-resolution scans, clear text and diagrams
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
Searchability
Searchable:
Yes (OCR processed for text searchability)
Accessibility
Access:
Instant download upon purchase
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G64
Engine Description 1:
2.4 Liter, SOHC, 16-valve Inline-4
Displacement 1:
2351 cc
Bore X Stroke 1:
86.5 mm x 100.0 mm
Compression Ratio 1:
9.0:1
Horsepower 1:
145 hp @ 5750 rpm (approx.)
Torque 1:
155 lb-ft @ 4500 rpm (approx.)
Optional Engine
Engine Code 2:
6G72
Engine Description 2:
3.0 Liter, SOHC, 24-valve V6
Displacement 2:
2972 cc
Bore X Stroke 2:
91.1 mm x 76.0 mm
Compression Ratio 2:
9.5:1
Horsepower 2:
195 hp @ 5500 rpm (approx.)
Torque 2:
200 lb-ft @ 4000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline (higher for V6 may be recommended for optimal performance)
Engine Management
ECU:
Proprietary Mitsubishi Engine Control Unit (ECU)
🔧 Transmission
Standard
Type 1:
4-speed Automatic
Transmission Model 1:
F4A51
Optional
Type 2:
5-speed Manual
Transmission Model 2:
KM222
Features
Automatic Features:
Electronically controlled, adaptive shift logic
Fluid Specifications
Automatic Fluid Type:
Mitsubishi DiaQueen ATF SP-II or equivalent Dexron III/Mercon
Manual Fluid Type:
API GL-4, SAE 75W-90 Gear Oil
📐 Dimensions
Exterior
Length:
188.8 inches (4796 mm)
Width:
70.3 inches (1786 mm)
Height:
56.7 inches (1440 mm)
Wheelbase:
107.7 inches (2736 mm)
Front Track:
60.4 inches (1534 mm)
Rear Track:
60.2 inches (1529 mm)
Weights
Curb Weight 4Cyl Auto:
~3,250 lbs (1474 kg)
Curb Weight V6 Auto:
~3,400 lbs (1542 kg)
Gross Vehicle Weight Rating:
Approx. 4,500 - 4,700 lbs (1814 - 2132 kg) depending on configuration
Towing Capacity:
Not Recommended (typically)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Good (2001 model year)
NHTSA Front Passenger:
Good (2001 model year)
IIHS Side Impact:
Acceptable (2001 model year)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on all wheels
Traction Control:
Not commonly available
Passive Features
Airbags Standard:
Driver and front passenger airbags
Airbags Optional:
Side-impact airbags (on some higher trims)
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Infinity premium audio system with subwoofer.
User Interface:
Basic dashboard layout with physical buttons and knobs for climate and audio controls.
Driver Assistance
Cruise Control:
Standard on most models.
Keyless Entry:
Available on higher trim levels.
Connectivity
Aux Input:
Not standard; aftermarket solutions may be available.
Bluetooth:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions), consult manual for specifics.
Air Filter Replacement:
Every 15,000 - 30,000 miles, or as needed based on driving environment.
Spark Plug Replacement:
Approx. 60,000 - 100,000 miles for platinum or iridium plugs.
Timing Belt Replacement:
Critical for 4G64 engine. Typically around 90,000 miles or 7 years. Refer to manual for precise interval and procedures.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API Service SG or higher (check manual for exact specification)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter for 2.4L, 4.0 quarts (3.8 liters) for 3.0L V6
Coolant Type:
Ethylene Glycol based coolant (Asian Red or Pink type recommended)
Coolant Capacity:
Approx. 7.5 quarts (7.1 liters) for 4-cyl, 8.5 quarts (8.0 liters) for V6
Known Issues
Common Problems Engine:
Timing belt failure (if not replaced on schedule), PCV valve clogging, occasional oil leaks.
Common Problems Transmission:
Slipping or delayed engagement in automatic transmissions, especially with high mileage.
Common Problems Suspension:
Worn front sway bar links and bushings, worn ball joints.
Common Problems Electrical:
Faulty power window regulators, HVAC blower motor resistor failures, occasional instrument cluster issues.
Common Problems Brakes:
Warped brake rotors (especially front), premature wear of brake pads.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history in vehicle production and motorsport.
Model Evolution
Galant Lineage:
The Galant is one of Mitsubishi's longest-running nameplates, tracing its origins back to the 1960s. The 2001-2003 models represent the eighth generation of the Galant.
Eighth Generation Introduction:
The eighth generation debuted in Japan in 1996 and was introduced to North America for the 2001 model year, marking a significant redesign.
Production
Manufacturing Location:
Built primarily in Normal, Illinois, USA for the North American market.
Production Years
Usdm Production Years:
2001-2003
🏆 Awards & Recognition
Recognitions
Safety Award Detail:
Achieved 'Good' ratings in frontal offset crash tests by IIHS and NHTSA for the 2001 model year.
Ratings
Consumer Reports Rating:
Mixed to average reliability ratings in consumer surveys during its production years.
Certifications
Emissions Certification:
Compliant with EPA emissions standards for its model years.
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