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Ford Escape 2001-2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Escape Generation: First Generation Codes Platform Code: CD2 Vin Code Year 2001: 1 Vin Code Year 2002: 2 Vin Code Year 2003: 3...
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Ford Escape 2001-2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Escape
Generation:
First Generation
Codes
Platform Code:
CD2
Vin Code Year 2001:
1
Vin Code Year 2002:
2
Vin Code Year 2003:
3
Vin Code Year 2004:
4
Vin Code Year 2005:
5
Vin Code Year 2006:
6
Vin Code Year 2007:
7
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Positioning:
Ford's entry into the popular compact SUV segment, competing with vehicles like the Honda CR-V, Toyota RAV4, and Mazda Tribute. Known for its car-like ride and handling, versatility, and availability with V6 power.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Mazda Tribute, Chevrolet Tracker, Suzuki Vitara, Nissan Xterra
Key Features
Versatility:
Offered in both front-wheel drive and all-wheel drive configurations, providing utility for various weather conditions and light off-road use.
Engine Options:
Available with fuel-efficient four-cylinder engines and a more powerful V6 option for increased performance.
Ride And Handling:
Designed for a comfortable, car-like driving experience, a departure from more truck-like SUVs of the era.
Interior Space:
Offers a practical and adaptable interior with fold-flat rear seats for cargo hauling.
📋 Manual Details
Coverage Areas
Vehicle Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Engine Variants Covered:
2.0L Duratec, 2.3L Duratec, 3.0L Vulcan V6
Regions Covered:
North America (USA, Canada, Mexico)
Page Count
Estimated Page Count:
1500-2000 pages (typical for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Exhaust System, Engine Management (ECM/PCM), Cooling System, Lubrication System, Automatic Transmission (4F50N), Manual Transmission (M5R1)
Chassis:
Braking System (ABS), Steering System, Suspension System (Front & Rear), Drivetrain (Front-Wheel Drive, All-Wheel Drive)
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Instrument Cluster, Lighting System, Power Accessories (Windows, Locks, Mirrors), Audio System, HVAC Control, SRS (Airbag) System, Anti-Theft System
Body:
Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Glass, Seats, Convertible Top (if applicable)
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Inspection and Replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical Circuit Diagnostics, Mechanical Component Diagnostics
Repair:
Engine Rebuilds, Transmission Overhaul, Brake System Repairs, Suspension Component Replacement, Steering System Repair, Electrical Component Replacement, Body Panel Repair
Specifications And Procedures:
Torque Specifications, Clearances, Alignment Procedures, Diagnostic Scan Tool Procedures, Component Removal and Installation
Technical Depth
Depth:
Comprehensive: Covers everything from basic preventative maintenance and routine service to advanced diagnostics and full component rebuilds. Includes detailed wiring diagrams, exploded views, and step-by-step repair instructions.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution diagrams and illustrations suitable for clear viewing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
2.0L DOHC 16-Valve Inline-4 (Duratec)
Engine 1 Displacement:
1998 cc (122 cu in)
Engine 1 Bore X Stroke:
84.2 mm x 90.0 mm (3.31 in x 3.54 in)
Engine 1 Compression Ratio:
9.7:1
Engine 1 Horsepower:
127 hp @ 5300 rpm
Engine 1 Torque:
135 lb-ft @ 4300 rpm
Optional Engine 1
Engine 2 Type:
2.3L DOHC 16-Valve Inline-4 (Duratec)
Engine 2 Displacement:
2295 cc (140 cu in)
Engine 2 Bore X Stroke:
87.7 mm x 97.0 mm (3.45 in x 3.82 in)
Engine 2 Compression Ratio:
9.7:1
Engine 2 Horsepower:
145 hp @ 5250 rpm
Engine 2 Torque:
155 lb-ft @ 4250 rpm
Optional Engine 2
Engine 3 Type:
3.0L OHV 12-Valve V6 (Vulcan)
Engine 3 Displacement:
2986 cc (182 cu in)
Engine 3 Bore X Stroke:
81.0 mm x 95.0 mm (3.19 in x 3.74 in)
Engine 3 Compression Ratio:
9.0:1
Engine 3 Horsepower:
177 hp @ 5000 rpm (later models 175 hp)
Engine 3 Torque:
190 lb-ft @ 3300 rpm (later models 185 lb-ft)
Performance
Fuel Type:
Unleaded Regular Gasoline (87 Octane)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / Multi-Port Fuel Injection (MPFI)
Fuel Pump Type:
In-tank electric fuel pump
🔧 Transmission
Standard
Transmission 1 Type:
5-Speed Manual Transmission (M5R1)
Transmission 1 Drivetrain:
Available with FWD and AWD
Optional
Transmission 2 Type:
4-Speed Automatic Transmission (4F50N)
Transmission 2 Drivetrain:
Available with FWD and AWD
Features
AWD System:
Active All-Wheel Drive System with viscous coupling
Fluid Specifications
Manual Transmission Fluid:
Mercon V or equivalent (Check manual for specific grade)
Automatic Transmission Fluid:
Mercon V or equivalent (Check manual for specific grade)
📐 Dimensions
Exterior
Length:
172.1 - 174.6 in (4371 - 4435 mm)
Width:
71.2 in (1808 mm)
Height:
67.9 - 68.7 in (1725 - 1745 mm)
Wheelbase:
103.1 in (2619 mm)
Front Track:
61.5 in (1562 mm)
Rear Track:
61.2 in (1554 mm)
Ground Clearance:
7.3 - 8.2 in (185 - 208 mm)
Interior
Passenger Volume:
95.7 cu ft (2710 L)
Cargo
Cargo Volume Behind Rear Seat:
24.4 cu ft (691 L)
Cargo Volume With Rear Seat Folded:
64.3 cu ft (1820 L)
Weights
Curb Weight:
3300 - 3600 lbs (1497 - 1633 kg)
Gross Vehicle Weight Rating Gvwr:
4500 - 4700 lbs (2041 - 2132 kg)
Towing Capacity:
Up to 3,500 lbs (1,588 kg) with V6 and appropriate towing package
Payload Capacity:
Approx. 1000-1200 lbs (454-544 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4 Stars (2001-2004 models)
NHTSA Passenger Front Impact:
4 Stars (2001-2004 models)
NHTSA Side Impact Driver:
5 Stars (2001-2004 models)
NHTSA Side Impact Rear Passenger:
4 Stars (2001-2004 models)
IIHS Frontal Offset:
Good (2001-2004 models)
IIHS Side Impact:
Acceptable (2005-2007 models, varies by equipment)
Active Features
ABS:
Standard on most trims, Anti-lock Braking System
Traction Control:
Optional on some models, especially AWD variants
Electronic Stability Control Esc:
Not available on 2001-2007 models
Passive Features
Airbags Front:
Dual front airbags (driver and passenger)
Airbags Side:
Optional front side-impact airbags on some trims/years
Seatbelts:
3-point front and rear seat belts, pretensioners with load limiters for front seats
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system in rear seats
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player. Optional premium audio systems with more speakers and subwoofer available.
Navigation System:
Optional DVD-based navigation system available on higher trim levels, typically introduced after 2004.
Climate Control:
Manual climate control standard, optional automatic climate control on select trims.
Driver Assistance
Cruise Control:
Standard on most trims
Rear Parking Sensors:
Not commonly available on this generation
Connectivity
Auxiliary Input:
Not standard; may require aftermarket installation for modern audio devices
Bluetooth:
Not available on this generation; requires aftermarket integration
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline Engines:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Check manual for specific conditions.
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Duratec 4Cyl:
Approx. 100,000 miles (160,000 km) with iridium spark plugs
Spark Plug Replacement Vulcan V6:
Approx. 100,000 miles (160,000 km) with platinum spark plugs
Transmission Fluid Change Automatic:
Check manual, typically around 60,000 - 100,000 miles (96,000 - 160,000 km) for severe conditions or as a proactive measure.
Coolant Flush:
Every 100,000 miles (160,000 km) or 5 years. Use specific Ford coolant.
Fluid Specifications
Engine Oil Type 4Cyl:
SAE 5W-20 (Synthetic Blend or Full Synthetic recommended)
Engine Oil Type V6:
SAE 5W-30 (Synthetic Blend or Full Synthetic recommended)
Engine Oil Capacity 4Cyl:
4.5 US quarts (4.3 L) with filter
Engine Oil Capacity V6:
5.0 US quarts (4.7 L) with filter
Coolant Type:
Ford Premium Long Life Coolant (Gold Color) or equivalent meeting WSS-M97B51-A1
Brake Fluid:
DOT 3
Power Steering Fluid:
Mercon V or specific Ford power steering fluid
Known Issues
Engine Mounts:
Premature wear of engine mounts, particularly on V6 models, leading to vibration and clunking noises.
Transmission Shift Quality:
Some 4F50N automatic transmissions may exhibit harsh shifting or delayed engagement. Fluid changes and filter replacement are critical.
Fuel Pump Failures:
Reports of fuel pump failures, especially in higher mileage vehicles.
Evaporative Emissions Control System Evap:
Problems with EVAP system components (e.g., purge valve, vent solenoid) can cause check engine lights.
Suspension Components:
Wear in ball joints, tie rod ends, and control arm bushings can lead to steering issues and tire wear.
Rear Hatch Latch Mechanism:
Some reports of issues with the rear hatch latch and lock actuator.
Oxygen Sensors:
Failure of oxygen sensors can trigger check engine lights and affect fuel economy.
Maintenance Tips
Preventative Maintenance Importance:
Adhering to the recommended maintenance schedule is crucial for the longevity and reliability of the Ford Escape, especially the powertrain components.
📚 Vehicle History
Brand Heritage
Ford SUV Lineage:
Builds upon Ford's experience with SUVs like the Bronco and Explorer, but positions itself as a more car-focused, modern option.
Model Evolution
Introduction Year:
2001 Model Year
Major Redesign Midcycle:
Facelift for the 2004 model year, featuring revised exterior styling (grille, headlights, taillights), updated interior, and improved powertrain options (2.3L Duratec introduction).
Production
Manufacturing Locations:
Wayne, Michigan, USA (Ford's Michigan Truck Plant)
Production Span Covered By Manual:
2001-2007
🏆 Awards & Recognition
Recognitions
Consumers Digest Best Buy:
Selected as a 'Best Buy' by Consumers Digest magazine in its segment for several years during its production run.
Motor Trend SUV Of The Year Contender:
While not winning MotorTrend's SUV of the Year, the Escape was a significant player and often considered a strong contender in the evolving SUV market.
Ratings
IIHS Ratings Overall:
Generally received good to acceptable ratings from the IIHS for its time, reflecting evolving safety standards.
Certifications
Fuel Economy Epa Estimates:
Varies by engine and drivetrain. For example, 2.0L FWD EPA estimates were around 21 MPG city / 26 MPG highway.
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