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Subaru Impreza 2001-2007 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Codes Chassis Codes: GD, GG 👋 Introduction Market Position Segment: Compact / Performance Compact Competitive Analysis Key Competitors: Mitsubishi Lancer, Honda Civic...
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Subaru Impreza 2001-2007 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Codes
Chassis Codes:
GD, GG
👋 Introduction
Market Position
Segment:
Compact / Performance Compact
Competitive Analysis
Key Competitors:
Mitsubishi Lancer, Honda Civic Si, Mazda3, Ford Focus SVT
Key Features
Distinguishing Factors:
Standard Symmetrical All-Wheel Drive (AWD) across most trims, rally heritage, turbocharged performance variants (WRX/STI).
📋 Manual Details
Coverage Areas
Supported Model Years:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Manual Type
Type:
Factory Service Manual (WSM)
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, inspection, and repair for all engine variants including EJ20, EJ25 (Naturally Aspirated and Turbocharged) including timing belt, cylinder heads, pistons, crankshaft, lubrication system, cooling system.
Engine Management:
Fuel injection system (EFI), ignition system, emissions control systems (EVAP, secondary air injection), ECU diagnostics, sensor and actuator testing, OBD-II troubleshooting.
Transmission Manual:
Service and repair procedures for 5-speed and 6-speed manual transmissions (e.g., TY754, TY856), clutch system diagnosis and replacement, driveline components (driveshafts, differentials).
Transmission Automatic:
Service and repair procedures for 4-speed automatic transmissions (e.g., 4EAT), torque converter operation, transmission control module (TCM), fluid service, valve body diagnosis.
Suspension Steering:
Front and rear suspension component replacement and alignment (struts, control arms, bushings, sway bars), power steering system diagnosis and repair, steering rack and pump.
Brakes:
Brake system overhaul, ABS diagnostics and component testing, brake fluid flush, rotor and pad replacement, caliper service.
Electrical Lighting:
Wiring diagrams, lighting system troubleshooting (headlights, taillights, interior lights), fuse and relay identification, bulb replacement procedures.
HVAC:
Air conditioning system servicing, heater core replacement, climate control system diagnosis, blower motor and fan control.
Body Interior:
Body panel removal and installation, interior trim components, door hardware, glass replacement, seat mechanisms.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil and filter changes, spark plug replacement, coolant service, differential fluid change, air filter replacement.
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, error code interpretation.
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Diagnostics:
ECM/PCM data stream interpretation, sensor data analysis, actuator testing procedures using diagnostic tools.
Technical Depth
Depth:
Comprehensive. Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, including advanced electrical diagnostics and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High resolution, optimized for digital viewing and printing. Clear diagrams and text.
Searchability
Text Search:
Searchable text content for quick access to specific information.
⚙️ Engine Specifications
Primary Engine Naturally Aspirated
Engine Code:
EJ253
Displacement:
2.5 Liters (2457 cc)
Configuration:
Horizontally-Opposed (Boxer), 4-Cylinder, DOHC, 16-Valve
Horsepower:
165 hp @ 5600 rpm (approx.)
Torque:
166 lb-ft @ 3600 rpm (approx.)
Primary Engine Turbocharged Wrx
Engine Code:
EJ205
Displacement:
2.0 Liters (1994 cc)
Configuration:
Horizontally-Opposed (Boxer), 4-Cylinder, DOHC, 16-Valve, Turbocharged with Intercooler
Horsepower:
227 hp @ 5600 rpm (approx.)
Torque:
217 lb-ft @ 4000 rpm (approx.)
Performance
Engine Type:
Naturally Aspirated (2.5L) and Turbocharged (2.0L WRX, 2.5L STI)
Fuel System
System Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (91 Octane or higher recommended for Turbo models)
🔧 Transmission
Standard
Type:
5-Speed Manual (TY754) on most trims
Optional
Type:
4-Speed Automatic (4EAT) available on some trims
Type Performance:
6-Speed Manual (TY856) on WRX STI models
Features
Drivetrain:
Symmetrical All-Wheel Drive (AWD) standard on most models, viscous center differential, optional limited-slip rear differential on some performance variants.
📐 Dimensions
Exterior Sedan
Length:
4415 mm (173.8 in)
Width:
1700 mm (66.9 in)
Height:
1425 mm (56.1 in)
Exterior Wagon
Length:
4465 mm (175.8 in)
Width:
1700 mm (66.9 in)
Height:
1475 mm (58.1 in)
Weights
Curb Weight Approx:
1300 - 1500 kg (2866 - 3307 lbs) depending on trim and drivetrain
Wheels Tires
Bolt Pattern:
5x100mm
Standard Tire Size Na:
205/55R16
Standard Tire Size Wrx:
205/50R17
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (2001 Model Year)
IIHS Side Impact:
Good (2001 Model Year)
Active Features
ABS:
Standard on most trims, optional on base models.
Traction Control:
Available on higher trims and WRX models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags available on select trims.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Factory CD player or CD/MP3 player with AM/FM radio. Optional premium sound systems available on higher trims.
Navigation:
Rarely equipped from the factory on these models. Aftermarket units were common.
Driver Assistance
Cruise Control:
Standard on most trims.
Limited Driver Aids:
Primarily focused on mechanical performance; advanced electronic driver aids were not common for this era.
Connectivity
Auxiliary Input:
Not typically equipped from the factory. Aftermarket solutions are required.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 - 7,500 miles or 6 months, depending on driving conditions and oil type used (consult manual for specifics).
Timing Belt:
Replace every 90,000 - 105,000 miles or 7 years for naturally aspirated and 2.0L turbo models. STI models may have different intervals. Crucial to follow closely to prevent catastrophic engine damage.
Spark Plugs:
Replace every 60,000 - 105,000 miles, depending on plug type (Iridium recommended).
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30 (API SG, SH, SJ, SL, SM or ILSAC GF-3, GF-4). Turbocharged models may prefer 5W-30 synthetic.
Coolant:
Subaru Super Coolant (blue) or equivalent ethylene glycol-based antifreeze/coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90 (e.g., Subaru Extra-S or equivalent synthetic).
Transmission Fluid Automatic:
Subaru ATF-HP (High Performance) or equivalent DEXRON III/MERCON compatible fluid.
Differential Fluid:
GL-5 Gear Oil, SAE 75W-90 for front and rear differentials (Subaru Extra-S recommended for rear LSD).
Known Issues
Head Gaskets:
While less prevalent than on earlier EJ engines, some EJ253 engines can experience head gasket leaks, particularly coolant leaks from the front of the engine. The manual details diagnostic procedures.
Turbo Failure:
On WRX models, turbocharger failure can occur due to oil starvation or contamination. Proper maintenance and warm-up/cool-down cycles are crucial, as detailed in the manual.
Clutch Wear:
Aggressive driving or heavy towing can accelerate clutch wear. The manual provides clutch inspection and replacement procedures.
Suspension Bushings:
Front and rear suspension bushings can wear over time, leading to clunking noises and degraded handling. The manual shows replacement procedures for these components.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Subaru's strong WRC (World Rally Championship) heritage significantly influenced the Impreza's design and performance, particularly the WRX and STI models.
Model Evolution
Generation:
Second Generation (2001-2007 GD/GG chassis)
Design Changes:
Significant redesign from the previous generation, moving to the GD/GG platform. Early models (2001-2003) known for 'bug eye' headlights, later refreshed (2004-2005) with 'hawk eye' headlights, and further updated (2006-2007) with 'dog eye' headlights.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Subaru Impreza WRX was frequently recognized as a Car and Driver 10Best award winner during its production years due to its performance and value.
Sport Compact Car:
Often lauded in sport compact car magazines for its handling, acceleration, and rally-inspired performance.
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