Yamaha TW200 TW 200 Trailway 200 Motorcycle Master 2001-2014 Service Repair Workshop Manual Download PDF

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UGS: 84715

Mots clés: 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 Motorcycle Motorcycles Trailway 200 TW 200 TW Models TW200 Yamaha

Variantes de produits

Description

The Yamaha TW200 Trailway is a versatile and reliable dual-purpose motorcycle, known for its distinctive fat tires that provide exceptional traction and a comfortable ride across various terrains. This model, produced for the years 2001 through 2014, combines robust engineering with a user-friendly design, making it a popular choice for both recreational trail riding and light commuting. Its air-cooled, 4-stroke engine offers dependable performance, and the overall construction emphasizes durability and ease of maintenance, a hallmark of commitment to quality. The TW200’s unique lineage and go-anywhere capability have cemented its reputation as a capable and enduring machine. This Service Repair Workshop Manual provides comprehensive guidance for the Yamaha TW200 Trailway, covering all aspects necessary for its upkeep and repair. Within its detailed pages, you will find step-by-step instructions for routine maintenance, engine and transmission overhauls, chassis and suspension adjustments, and electrical system diagnostics. The manual includes crucial technical specifications, torque values, troubleshooting guides, and detailed wiring diagrams, all presented with high-quality photos and exploded diagrams. This resource is designed to empower owners, DIY enthusiasts, and professional technicians in maintaining the optimal performance and longevity of their TW200.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TW200 Trailway

Codes

Model Code:

TW200

👋 Introduction

Market Position

Target Audience:

Yamaha TW200 Trailway owners, DIY mechanics, professional technicians

Competitive Analysis

Value Proposition:

Comprehensive factory service manual providing the same information as professional mechanics, at a fraction of the cost.

Key Features

Accessibility:

Instant download for immediate use on computers, tablets, and smartphones

Completeness:

Full manual without limitations or trial periods

📋 Manual Details

Coverage Areas

Applicable Years:

2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014

Page Count

Estimated Pages:

Hundreds (as stated in product description)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, inspection, repair, and reassembly

Engine Electrical:

Ignition system, charging system, starting system, wiring diagrams

Fuel System:

Carburetor, fuel delivery, fuel tank, fuel lines

Transmission:

Clutch, gearbox, internal components, inspection and repair

Chassis And Suspension:

Frame, front fork, rear shock absorber, swingarm, bearings

Brakes:

Front and rear brake system, master cylinder, calipers, brake pads, brake lines

Wheels And Tires:

Wheel installation, tire mounting, spoke tension, bearing maintenance

Electrical System:

Lighting system, switches, instruments, battery, fuses, relays

Bodywork And Frame:

Body panels, seat, fenders, handlebars, footpegs

Cooling System:

Air-cooled engine design, cooling fins inspection

Exhaust System:

Muffler, exhaust pipe, installation and inspection

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, lubrication

Troubleshooting:

Diagnosis of common and uncommon problems, diagnostic charts

Repair Procedures:

Step-by-step instructions for all mechanical and electrical components

Disassembly Reassembly:

Detailed instructions for component removal and installation

Specifications And Torques:

Torque values for all fasteners, critical measurements

Wiring Diagrams:

Comprehensive electrical schematics for troubleshooting and repair

Technical Depth

Depth Of Coverage:

Comprehensive (covering all repairs, servicing, and troubleshooting)

Detail Level:

High (detailed photos & diagrams, step-by-step instructions, exploded diagrams)

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable (single page or entire manual)

Binding Type

Binding:

Digital Download (N/A for physical binding)

Paper Type

Paper:

Digital Download (N/A for physical paper type)

Compatibility

Operating Systems:

Compatible with all Windows and MAC computers

Usage Rights

Licensing:

Lifetime use on unlimited computers, no expiry dates, no renewal fees

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, SOHC

Displacement:

196 cc

Bore X Stroke:

67.0 mm x 55.7 mm

Compression Ratio:

9.5:1

Performance

Horsepower:

Approximately 13.8 HP @ 7,000 RPM (1999-2002 models, 2003+ may vary slightly)

Torque:

Approximately 10.7 lb-ft @ 6,000 RPM (1999-2002 models, 2003+ may vary slightly)

Fuel System

Carburetor Type:

Mikuni VM26 (specific model may vary by year)

Fuel Capacity:

1.6 US gal (6.0 L)

Ignition

Ignition System:

CDI (Capacitor Discharge Ignition)

Lubrication

Oil Type:

Yamaha Genuine Motor Oil or equivalent SAE 10W-40 API SG or higher

Oil Capacity With Filter Change:

1.50 US qt (1.4 L)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multiple-disc

Features

Final Drive:

O-ring sealed chain

Maintenance

Transmission Oil Type:

Yamaha Motorcycle Gear Oil or equivalent SAE 80 API GL-4

Transmission Oil Capacity:

0.58 US qt (0.55 L)

📐 Dimensions

Exterior

Overall Length:

80.3 in (2040 mm)

Overall Width:

31.5 in (800 mm)

Overall Height:

43.1 in (1095 mm)

Seat Height:

31.9 in (810 mm)

Wheelbase:

51.4 in (1305 mm)

Weights

Dry Weight:

277.8 lbs (126 kg)

Wet Weight:

295.7 lbs (134.1 kg)

Front Tire Size:

130/80-18M/C 63P

Rear Tire Size:

180/80-14M/C 62P

🛡️ Safety Features

Ratings

Safety Features:

Standard motorcycle safety features; manual details inspection and maintenance of these systems.

Active Features

Braking System:

Front: Disc Brake; Rear: Drum Brake (specifics may vary slightly by year)

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, odometer, neutral indicator, high-beam indicator, turn signal indicators

Driver Assistance

Not typically equipped with ABS (confirm specific year if crucial)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 km (1,800 miles) or 6 months, whichever comes first

Air Filter Cleaning:

Every 6,000 km (3,600 miles) or 12 months

Spark Plug Inspection:

Every 6,000 km (3,600 miles) or 12 months

Valve Clearance Check:

Every 12,000 km (7,200 miles) or 24 months

Fluid Specifications

Engine Oil Specification:

SAE 10W-40, API SG or higher (Yamaha Genuine Motor Oil recommended)

Brake Fluid Specification:

DOT 4 (or equivalent, refer to manual for specific type)

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, tires, clutch plates (detailed inspection and replacement procedures covered)

Carburetor Cleaning:

Periodic cleaning of the carburetor may be necessary for optimal performance, especially after prolonged storage. Manual provides detailed instructions.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Yamaha Motor Company, Ltd. is a Japanese manufacturer of motorcycles, marine products, and other motorized products.

Model Evolution

Tw200 Lineage:

The TW200 has a long-standing reputation for its unique fat tires and go-anywhere capability, originating from the TW50 in the late 1970s. This manual covers a significant production span.

Production

Manufacturing Origin:

Japan (typical for Yamaha motorcycles)

🏆 Awards & Recognition

Recognitions

Model Accolades:

While specific awards for the TW200 model itself are not widely publicized, it is consistently recognized for its reliability, unique design, and off-road/dual-purpose capability.