Mitsubishi Pajero NM 2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Generation: NM Year: 2001 👋 Introduction Market Position Category: Full-size SUV, Off-road capable Target Audience: Off-road enthusiasts, families, adventurers, commercial users requiring...

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Taper: Car

Distributeur:

UGS: 427258

Mots clés: 2001 Car Cars Misc Mitsubishi Pajero NM

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Pajero

Generation:

Year:

👋 Introduction

Market Position

Category:

Full-size SUV, Off-road capable

Target Audience:

Off-road enthusiasts, families, adventurers, commercial users requiring robust utility

Competitive Analysis

Competitors:

Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee

Key Features

Off Road Capability:

Renowned for its Super Select 4WD system, robust chassis, and ample ground clearance

Utility:

Spacious interior, towing capacity, and durable construction suitable for demanding conditions

Reliability:

Generally considered a reliable vehicle with a reputation for longevity when properly maintained

📋 Manual Details

Coverage Areas

Regions:

Global, with specific emphasis on markets where NM Pajero was prevalent (e.g., Australia, UK, Japan)

Page Count

Total Pages:

Estimated 2500+ pages (typical for a complete factory service manual)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul for gasoline and diesel engines (e.g., 3.5L V6 SOHC/DOHC, 3.2L DI-D Turbo Diesel)

Transmission:

Manual and Automatic transmission service, repair, overhaul, fluid specifications, and troubleshooting

Drivetrain:

Four-wheel-drive system (Super Select II), transfer case, differentials (front/rear), axles, driveshafts, and CV joints

Suspension:

Front independent suspension (double wishbone), rear multi-link or solid axle, shock absorbers, springs, control arms, bushings, and wheel alignment specifications

Brakes:

Front/rear disc brakes, ABS system diagnostics, hydraulic components, parking brake, and brake fluid specifications

Steering:

Power steering system, steering rack/box, steering column, and linkage components

Electrical:

Full electrical system schematics, wiring diagrams, battery, alternator, starter, lighting, ignition system, fuel injection system (EFI), ECU diagnostics, sensors, and modules

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement

Bodywork:

Exterior body panels, doors, glass, mirrors, interior trim, seat adjustments, and body sealant specifications

Chassis:

Frame inspection, corrosion protection, and chassis component repair

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, error code interpretation

Component Replacement:

Step-by-step instructions for replacing major components (e.g., engine, transmission, alternator, starter, fuel pump, radiators, suspension arms)

Engine Overhaul:

Detailed procedures for engine disassembly, inspection, reassembly, and tuning

Transmission Rebuild:

Complete overhaul procedures for both manual and automatic transmissions

Electrical Diagnostics:

Wiring diagram interpretation, use of multimeters and oscilloscopes, sensor testing, ECU reprogramming/diagnosis

Body Repair:

Panel alignment, glass replacement, interior trim removal/installation

Special Tools:

Identification and usage of specialized tools required for specific repairs

Technical Depth

Depth:

Comprehensive; covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Resolution:

High-resolution, suitable for printing individual pages or the entire manual

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

Searchability

Text Search:

Searchable PDF text for quick information retrieval

⚙️ Engine Specifications

Primary Engine Petrol

Engine Code 1:

Engine Type 1:

3.5L SOHC V6 MIVEC (Mitsubishi Innovative valve timing Electronic Control)

Displacement 1:

3497 cc

Bore X Stroke 1:

91.1 mm x 90.0 mm

Compression Ratio 1:

8.8:1

Horsepower 1:

195 hp @ 5000 rpm (approximate)

Torque 1:

306 Nm @ 3500 rpm (approximate)

Primary Engine Diesel

Engine Code 2:

Engine Type 2:

3.2L DI-D Turbo Diesel (Direct Injection Diesel with Intercooler)

Displacement 2:

3200 cc

Bore X Stroke 2:

98.5 mm x 105.0 mm

Compression Ratio 2:

17.0:1

Horsepower 2:

168 hp @ 4000 rpm (approximate)

Torque 2:

373 Nm @ 2000 rpm (approximate)

Fuel System

Fuel Delivery Petrol:

Electronic Fuel Injection (EFI)

Fuel Delivery Diesel:

Common Rail Direct Injection (CRDI)

Ignition System

Ignition Type:

Distributorless Ignition System (DIS)

Cooling System

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (or equivalent OAT coolant)

🔧 Transmission

Standard Transmission

Type:

5-speed Manual Transmission

Optional Transmission

Type:

4-speed Automatic Transmission (INVECS-II with Sport Mode)

Features

Transfer Case:

Super Select II 4WD system: selectable 2WD, 4WD Full-Time, 4WD Part-Time with locked center differential, 4WD Low Range

Fluid Specifications

Automatic Transmission Fluid:

DIA Queen ATF-SP III (or equivalent MERCON V / ATF+4 compatible)

Manual Transmission Fluid:

GL-4 Hypoid Gear Oil (e.g., 75W-90)

Transfer Case Fluid:

GL-4 Hypoid Gear Oil (e.g., 75W-90)

Differential Fluid:

GL-5 Hypoid Gear Oil (e.g., 80W-90 or 75W-90)

📐 Dimensions

Exterior

Length:

Approx. 4730 mm (varies by body style)

Width:

Approx. 1870 mm

Height:

Approx. 1855 mm

Wheelbase:

Approx. 2780 mm

Ground Clearance:

Approx. 205 mm (unladen)

Weights

Curb Weight:

Approx. 2000 - 2200 kg (varies by engine and configuration)

Gross Vehicle Weight Rating:

Approx. 2700 - 2900 kg

Towing Capacity:

Up to 2500 kg (braked, varies by region and regulations)

Wheels Tires

Wheel Bolt Pattern:

6 x 139.7 mm (6x5.5 inches)

Standard Tire Size:

265/70 R16 (common fitment)

🛡️ Safety Features

Ratings

Ancap Rating:

Likely 3 or 4 stars (based on contemporary SUVs and ANCAP standards for the era)

Active Features

Standard Anti-lock Braking System

Traction Control:

Optional or available on higher trims (ASTC - Active Stability and Traction Control)

Passive Features

Airbags:

Driver and front passenger airbags (standard)

Seatbelts:

Three-point seatbelts with pre-tensioners for front seats

Body Structure:

Reinforced safety cell construction

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player, often with premium sound system options (e.g., Rockford Fosgate) on higher trims

Navigation:

Optional factory navigation system available on some models

Driver Assistance

Cruise Control:

Standard on most models

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km or 6 months, whichever comes first (using synthetic oil)

Air Filter Replacement:

Every 20,000 km or 12 months, or as needed based on driving conditions

Fuel Filter Replacement Diesel:

Every 40,000 km (critical for DI-D engines)

Timing Belt Replacement:

Refer to manual; typically 90,000 - 100,000 km or 5 years for gasoline engines (diesel uses a timing chain)

Coolant Flush:

Every 40,000 km or 2 years

Fluid Specifications

Engine Oil Specification Petrol:

API SJ/SL, ACEA A3/B3 or A3/B4; Viscosity 10W-30 or 10W-40 (consult manual for specific engine)

Engine Oil Specification Diesel:

API CF-4 or CG-4; Viscosity 5W-40 or 10W-40 (for turbo-diesel)

Engine Oil Capacity Petrol:

Approx. 4.5 - 5.0 Liters (V6)

Engine Oil Capacity Diesel:

Approx. 8.0 Liters (4M41)

Known Issues

Diesel Glow Plugs:

Potential for glow plug failure, impacting cold starts

Crankshaft Position Sensor:

Intermittent engine stalling or rough running due to failing crankshaft position sensor

Rear Main Seal Leaks:

Occasional rear main crankshaft seal leaks, particularly on higher mileage examples

Automatic Transmission Issues:

Some units may experience harsher shifts or solenoid issues over time, requiring fluid changes and potential component replacement.

Suspension Bushings:

Wear in suspension bushings can lead to clunking noises and degraded handling.

📚 Vehicle History

Brand Heritage

Mitsubishi Off Road:

Mitsubishi has a long history of producing rugged off-road vehicles, exemplified by its Dakar Rally success with Pajero models.

Model Evolution

Pajero Generations:

The NM Pajero (2000-2006) represents the third generation, a significant redesign from its predecessors, featuring a monocoque chassis with integrated ladder frame for improved on-road manners and refinement.

Production

Manufacturing Location:

Japan (primarily)

🏆 Awards & Recognition

Recognitions

Off Road Awards:

While specific awards for the 2001 NM might be scarce, the Pajero lineage consistently won praise and awards in off-road capability and durability from automotive publications and event organizers globally.

Ratings

Towing Magazine Awards:

Often cited in reviews for its towing prowess and stability.