🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero Sport

Year:

2001

Generation Designation:

First Generation (K50/K60/K70 Series)

Chassis Codes:

K84W (Short Wheelbase), K94W (Long Wheelbase)

👋 Introduction

Market Position:

Compact/Mid-size SUV, positioned as a versatile off-road capable and family-friendly vehicle. Competed against vehicles like Toyota 4Runner, Nissan Xterra, and Ford Explorer.

Competitive Analysis:

The Pajero Sport (Montero Sport in North America) offered a robust body-on-frame construction, capable 4x4 systems, and reliable powertrains, distinguishing itself with genuine off-road prowess compared to unibody crossovers.

Key Features:

Body-on-frame construction, Super Select 4WD II (available), powerful V6 engine options, spacious interior, good towing capacity.

📋 Manual Details

Coverage Scope:

Full Service, Repair, Maintenance, Rebuilding, Refurbishment

Estimated Page Count:

Estimated 1000+ pages (comprehensive nature)

Manual Type:

Factory Service Manual / Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Systems:

Engine mechanical, fuel injection, ignition, cooling, lubrication, emissions control, engine diagnostics, timing belt/chain service.

Transmission Systems:

Manual transmission (5-speed), Automatic transmission (4-speed), clutch system, transfer case, driveshafts, differentials.

Brake Systems:

Front disc brakes, rear drum or disc brakes (depending on trim/market), parking brake, ABS (Anti-lock Braking System) diagnostics and repair.

Suspension Steering:

Front independent suspension (Torsion bar), Rear solid axle with coil springs or leaf springs (depending on configuration), steering gearbox, power steering system, wheel alignment.

Electrical Systems:

Battery, charging system (alternator), starting system, lighting system (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuse box and wiring diagrams.

Body Chassis:

Body panel removal and installation, door mechanisms, interior trim, glass replacement, chassis lubrication, frame repair (if applicable).

HVAC System:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant service, component replacement.

Maintenance Procedures:

Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant flush and refill, brake fluid flush, differential fluid changes, transfer case fluid changes.

Repair Procedures:

Engine component replacement (e.g., starter, alternator, water pump, fuel pump), transmission overhaul, brake pad/shoe replacement, suspension component replacement (e.g., ball joints, tie rod ends), exhaust system repair, bodywork repair.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical circuit testing, mechanical component testing.

Rebuilding Overhaul:

Detailed procedures for engine rebuilds, transmission overhauls, differential rebuilds, and major component refurbishment.

Technical Depth:

Comprehensive from basic routine maintenance to advanced diagnostics and complete mechanical/electrical system overhauls.

Diagnostic Tools:

Information on required special tools, diagnostic equipment, and testing procedures.

Torque Specifications:

Precise torque values for all fasteners and critical components.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems, including color coding and connector pinouts.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type:

N/A (Digital PDF Download)

Paper Type:

N/A (Digital PDF Download)

Searchability:

Text-searchable PDF for quick access to information.

Completeness:

Complete factory service manual coverage.

⚙️ Engine Specifications

Engine Code And Type:

6G72 (3.0L SOHC V6) and 6G74 (3.5L SOHC V6) are common, with 4-cylinder diesel engines also available in some markets (e.g., 4D56 2.5L Turbo Diesel).

3.0L V6 Horsepower:

Approx. 173 hp @ 5000 rpm (may vary by market and specific tune)

3.0L V6 Torque:

Approx. 245 Nm (181 lb-ft) @ 4000 rpm (may vary)

3.5L V6 Horsepower:

Approx. 195 hp @ 5000 rpm (may vary)

3.5L V6 Torque:

Approx. 310 Nm (229 lb-ft) @ 3500 rpm (may vary)

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (for V6 engines), Diesel (for diesel engines)

Engine Control Unit:

Electronic Fuel Injection (EFI) system with ECU control.

🔧 Transmission

Standard Transmission:

5-speed Manual Transmission

Optional Transmission:

4-speed Automatic Transmission with Overdrive

4Wd System:

Available with Mitsubishi's 'Super Select 4WD II' system offering 2WD, 4WD full-time, 4WD high (locked center diff), and 4WD low range modes.

Transfer Case:

2-speed transfer case with center differential lock on Super Select models.

Automatic Transmission Fluid Type:

Mitsubishi Diaqueen SPIII ATF or equivalent DEXRON III/MERCON compatible fluid.

Manual Transmission Fluid Type:

API GL-3 or GL-4, SAE 75W-90 Gear Oil.

📐 Dimensions

Wheelbase Lwb:

Approx. 2725 mm (107.3 inches)

Wheelbase Swb:

Approx. 2500 mm (98.4 inches)

Length Lwb:

Approx. 4610 mm (181.5 inches)

Width:

Approx. 1775 mm (69.9 inches)

Height:

Approx. 1770 mm (69.7 inches) (varies with roof rack/options)

Cargo Volume:

Variable, with rear seats folded down for maximum space.

Curb Weight:

Approx. 1800 - 2000 kg (3968 - 4409 lbs) depending on configuration.

🛡️ Safety Features

Safety Ratings:

NHTSA and IIHS ratings vary by market and year; typically considered safe for its class but not as high as some modern unibody SUVs.

Active Safety Features:

Optional ABS (Anti-lock Braking System), available Traction Control System (TCS) on some higher trims.

Passive Safety Features:

Driver and front passenger airbags, three-point seatbelts with pretensioners, reinforced body structure.

💡 Technology Features

Infotainment Features:

Basic AM/FM/Cassette or CD player, optional premium sound system. Limited by era; no touchscreens or integrated navigation typically.

Driver Assistance Features:

ABS, optional cruise control. No advanced driver-assistance systems (ADAS) like adaptive cruise control, lane keeping assist, etc.

Connectivity Features:

Standard power accessories (windows, locks on higher trims). No Bluetooth or USB connectivity integrated from factory.

🔧 Maintenance

Oil Change Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first, depending on driving conditions.

Timing Belt Replacement Interval:

Typically every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years for 6G7 series V6 engines. Crucial to verify for specific engine.

Transmission Fluid Change Interval:

Automatic: 30,000 - 50,000 miles (48,000 - 80,000 km) or annually. Manual: 50,000 - 60,000 miles (80,000 - 96,000 km).

Engine Oil Type And Viscosity:

API SJ/SL, SAE 10W-30 or 5W-30 (depending on climate and engine type, consult manual).

Coolant Type:

Ethylene Glycol-based coolant, typically a green type, pre-mixed 50/50 or concentrated with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid.

Known Issues:

Potential for aging rubber components (hoses, bushings), intermittent electrical gremlins in older vehicles, exhaust manifold cracks (V6 engines), radiator leaks, transfer case actuator issues on some models. Timing belt maintenance is critical.

Oil Filter Part Number Example:

e.g., MD097076 or equivalent (need to cross-reference specific engine).

Air Filter Part Number Example:

e.g., MR188747 or equivalent (need to cross-reference specific engine).

📚 Vehicle History

Brand Heritage:

Mitsubishi has a long history of producing rugged, capable off-road vehicles, notably the Pajero (Montero) series, which established its reputation for durability and adventure.

Model Evolution:

The Pajero Sport (Montero Sport) was introduced as a more compact and affordable alternative to the larger Pajero, sharing its ladder-frame chassis and off-road focus but with a sleeker body style.

Production Years First Gen:

1996-2008 (though the 2001 model is within the early to mid-production run of the first generation).

Manufacturing Locations:

Primarily manufactured in Japan, with significant production also occurring in Brazil, Thailand, and other international facilities.

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2001 model year are not widely publicized, the Pajero/Montero line consistently received accolades for off-road capability and durability throughout its generations.

Ratings:

Consumer and automotive publications often praised its robust build and off-road performance, though fuel economy and on-road refinement were typically noted as areas for improvement compared to unibody competitors.