Target Audience:
Budget-conscious consumers, first-time car buyers, and DIY mechanics.
Key Competitors:
Hyundai Accent, Kia Rio, Ford Fiesta, Toyota Yaris, Honda Fit.
Value Proposition:
Affordable pricing, practical design, and respectable fuel economy for its class.
Manual Benefit:
Empowers owners to perform maintenance and repairs, saving significant costs compared to dealership or independent mechanic labor.
Model Years Covered:
2002, 2003, 2004, 2005, 2006, 2007, 2008
Trim Levels Covered:
All Trim Levels
Engine Variants Covered:
All Engine Variants
Transmission Types Covered:
All Transmission Types (Manual and Automatic)
Market Variants Covered:
Daewoo Kalos, Chevrolet Aveo
Estimated Page Count:
Comprehensive (Exact number not specified, but described as 'Complete')
Type:
Workshop Service Repair Manual
Downloadable Format:
Digital (PDF)
Powertrain:
Engine Mechanical, Fuel System, Cooling System, Lubrication System, Ignition System, Emission Control System, Exhaust System, Engine Control Module (ECM)
Drivetrain:
Transmission (Manual and Automatic), Clutch, Driveshafts, Differential
Chassis:
Suspension (Front and Rear), Steering System, Brake System (Front and Rear), Wheels and Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrument Cluster, Wiper and Washer System, Horn, Audio System, Body Control Module (BCM), Power Windows, Central Locking
Body And Interior:
Body Panels, Doors, Hood, Trunk, Bumpers, Seats, Dashboard, Trim, HVAC (Heating, Ventilation, and Air Conditioning)
Maintenance:
Scheduled Maintenance, Fluid Checks and Replacements, Filter Replacements, Spark Plug Replacement, Belt Inspection and Replacement
Troubleshooting:
Diagnostic Procedures, Symptom-Based Troubleshooting, Fault Code Diagnosis (where applicable)
Repair:
Component Removal and Installation, Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Caliper and Rotor Replacement, Electrical Component Repair
Diagnostics:
Wiring Diagrams, Component Testing Procedures, Diagnostic Tool Usage
Special Tools:
Identification and Usage of Special Tools required for specific repairs
Depth:
Comprehensive: Covers routine maintenance, diagnostics, repair, and overhaul procedures for all major vehicle systems.
Engine Code Common:
F14D3, F16D3 (GM Family II)
Displacement 1.4L:
1399 cc (85.4 cu in)
Displacement 1.6L:
1598 cc (97.5 cu in)
Horsepower 1.4L:
94 hp (70 kW) @ 6400 rpm (approx.)
Torque 1.4L:
130 Nm (96 lb-ft) @ 3800 rpm (approx.)
Horsepower 1.6L:
103 hp (76 kW) @ 6000 rpm (approx.)
Torque 1.6L:
145 Nm (107 lb-ft) @ 3400 rpm (approx.)
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
ECU:
Engine Control Unit (ECU) for fuel and ignition timing
Manual Transmission:
5-speed Manual
Automatic Transmission:
4-speed Automatic
Clutch Type:
Dry, single-plate diaphragm spring clutch (for manual transmission)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (Refer to specific manual for exact spec)
Automatic Transmission Fluid:
Dexron III / Mercon compatible (Refer to specific manual for exact spec)
Body Styles:
3-door Hatchback, 5-door Hatchback, 4-door Sedan
Wheelbase:
2480 mm (97.6 in)
Length Hatchback:
3880 mm (152.8 in) (approx.)
Length Sedan:
4344 mm (171.0 in) (approx.)
Curb Weight Range:
1030 - 1150 kg (2271 - 2535 lbs) (approx., depending on body style and equipment)
Euro Ncap Rating:
4 stars (for 2005 model onwards, depends on specific equipment)
ABS:
Available on higher trims (Anti-lock Braking System)
E Brake:
Hand-operated parking brake
Airbags:
Driver and front passenger airbags standard, side airbags optional on some models.
Seat Belts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts.
Child Seat Anchors:
ISOFIX child seat mounting points (availability may vary by market/trim).
Audio System:
Standard AM/FM radio with CD player, optional MP3 compatibility and auxiliary input on later models.
Speakers:
Typically 4 or 6 speakers depending on trim level.
Cruise Control:
Optional on higher trim levels.
Bluetooth:
Not commonly available on this generation; aftermarket solutions are typical.
Oil Change Interval:
Typically 7,500 - 10,000 miles or 12 months (refer to manual for specific recommendations based on driving conditions).
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles or as needed based on dust conditions.
Spark Plug Replacement Interval:
Every 60,000 - 100,000 miles (depending on spark plug type, e.g., iridium plugs last longer).
Engine Oil Type:
API SM/SN or ILSAC GF-4/GF-5, Viscosity SAE 5W-30 or 10W-30 (Refer to specific manual for exact specification and capacity).
Coolant Type:
Ethylene Glycol based coolant, IAT (Inorganic Additive Technology) or OAT (Organic Additive Technology) - typically a 50/50 mix with distilled water. (Refer to specific manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to specific manual for exact specification).
Common Wear Items:
Suspension components (bushings, ball joints), front brake pads, clutch components (wear), exhaust system (corrosion).
Engine Minor Issues:
Potential for oil leaks from valve cover gasket, thermostat housing leaks.
Electrical Minor Issues:
Occasional issues with power window regulators, central locking actuators, and alternator failure reported.
Manufacturer Origin:
South Korea
Rebranding Strategy:
Daewoo brand phased out globally, with Kalos renamed and rebadged as Chevrolet Aveo in most markets.
Manufacturing Locations:
South Korea (main), Ukraine, Poland, Russia, Vietnam, Egypt, Ecuador, Colombia, India, Thailand, China.
