Positioning:
The Chevrolet TrailBlazer, part of the GMT360 platform, was a popular mid-size SUV known for its robust truck-based chassis, available V8 engines, and off-road capability, positioning it as a competitor to vehicles like the Ford Explorer and Jeep Grand Cherokee.
Competitors:
Ford Explorer, Jeep Grand Cherokee, Toyota 4Runner, Nissan Pathfinder, Dodge Durango.
SUV Type:
Body-on-frame SUV offering truck-like durability and towing capacity.
Engine Options:
Available with inline-6 and V8 engines, providing a range of power and performance.
Drivetrain Options:
Available in RWD and 4WD configurations.
Primary Coverage:
US and Canadian Market Models
Estimated Page Count:
Extensive (typical for factory service manuals covering multiple systems and models)
Type:
Factory Service Repair Workshop Manual
Operating Systems:
Windows (95/98/ME/XP/Vista/7/8/8.1/10), Linux, MAC, iOS, Android.
Engine:
Mechanical, Emission Control, Fuel Systems, Cooling Systems, Lubrication, Ignition, Starter, Charging System
Drivetrain:
Clutch, Manual Transmission, Automatic Transmission, Transfer Case, Propeller Shaft
Chassis:
Suspension & Axle, Brake, Steering
Electrical:
Electrical Wiring Manual, Body Electrical
Body:
Body, Air Conditioning
Restraint System:
Covers airbags, seatbelts, and related components.
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, tune-up procedures
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, electrical diagnostics, component testing
Repair:
Component removal and installation, major system repairs, engine rebuilds, transmission overhauls, brake system servicing
Technical Information:
Service specifications, torque values, tolerances, diagnostic trouble codes (DTCs), wiring diagrams
Preparation:
Information on vehicle preparation for service and repair, including safety precautions and general procedures.
Engine Mechanical:
Detailed procedures for engine disassembly, assembly, inspection, and repair.
Transmission Repair:
Comprehensive repair and overhaul procedures for both manual and automatic transmissions.
Brakes Service:
Procedures for brake pad replacement, rotor servicing, caliper repair, brake line inspection, and bleeding.
Air Conditioning Service:
Refrigerant handling, system diagnosis, component replacement, and leak detection for the A/C system.
Depth:
Comprehensive: Covers basic maintenance to complete overhauls and complex diagnostics, suitable for professional technicians and advanced DIYers.
Engine 4 0L Inline 6:
4.0L Vortec 4200 LW9 (Inline-6, DOHC) - Approximately 270 hp and 275 lb-ft torque.
Engine 5 3L V8:
5.3L Vortec 5300 LH6/LM4 (V8, OHV, Gen III LS) - Approximately 290-305 hp and 325-335 lb-ft torque.
Engine 4 2L V6:
4.2L Vortec 4200 LW9 (Inline-6) - Often incorrectly referred to as a V6, it's a straight-6.
Towing Capacity:
Up to 7,700 lbs (with appropriate engine and towing package).
Fuel Delivery:
Sequential Port Fuel Injection (SFI) for all engines.
Fuel Type:
Unleaded gasoline.
Transmission 4L60E:
4-speed automatic transmission (4L60-E or similar variant) was the most common.
Transmission Nvg 246:
NVG 246 (New Venture Gear) AutoTrac active transfer case (for 4WD models).
Automatic Transmission Control:
Electronic control with overdrive and torque converter clutch for improved fuel economy.
NHTSA Front Impact Driver:
5-star (for 2002-2004 models)
NHTSA Front Impact Passenger:
5-star (for 2002-2004 models)
NHTSA Side Impact Front Driver:
4-star (for 2002-2004 models)
NHTSA Side Impact Front Passenger:
4-star (for 2002-2004 models)
NHTSA Rollover Rating:
4-star (all models)
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Available Traction Control System (TCS) and StabiliTrak electronic stability control system on some models.
Airbags:
Standard front driver and passenger airbags. Available side-impact airbags.
Seatbelts:
3-point seatbelts for all seating positions.
Audio System:
Available AM/FM stereo with CD player, cassette, and optional premium audio systems from Bose.
Navigation:
Optional factory-installed navigation system on higher trim levels.
Cruise Control:
Standard cruise control.
Rear Parking Assist:
Available ultrasonic rear parking assist sensors.
Onstar:
Available OnStar in-vehicle safety and information system.
Oil Change Interval:
Recommended every 5,000-7,500 miles or 6 months (consult manual for specific conditions and oil type).
Air Filter Replacement:
Inspect every 15,000-30,000 miles, replace as needed or every 30,000-45,000 miles.
Spark Plug Replacement:
Inline-6: Approx. 100,000 miles (platinum/iridium). V8: Approx. 100,000 miles (if equipped with platinum/iridium plugs).
Engine Oil:
SAE 5W-30 Synthetic or Conventional (check manual for specific recommendations and API service classification, e.g., API SN or higher).
Transmission Fluid:
Dexron III/VI Automatic Transmission Fluid (ATF) or equivalent.
Coolant:
GM-specific orange silicate-free long-life coolant (50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Transfer Case Fluid:
GM specification for NVG 246 transfer case, often a synthetic fluid like SAE 75W-90 GL-4 or GL-5 gear oil (consult manual).
Coil Pack Failure:
Common issue with the inline-6 engine, leading to misfires and rough running.
Intake Manifold Gaskets:
Leaking intake manifold gaskets, especially on the V8 engines, can cause coolant or vacuum leaks.
Power Steering Pump Leaks:
Leaks from the power steering pump and hoses are relatively common.
Window Regulator Failure:
Power window regulators can fail due to wear and tear.
Transfer Case Actuator:
Issues with the AutoTrac 4WD system's transfer case actuator can cause engagement problems.
Chevrolet SUV Lineage:
Chevrolet has a long history of producing rugged SUVs and trucks, building on its legacy of vehicles like the K5 Blazer and Tahoe.
Introduction:
The TrailBlazer was introduced for the 2002 model year as a successor to the Chevrolet Blazer and a more upscale alternative to the Express van-based Uplander.
Platform Sharing:
It shared its GMT360 platform with other GM SUVs of the era, including the GMC Envoy, Oldsmobile Bravada, Buick Rainier, Isuzu Ascender, and Saab 9-7X.
Production Years:
2002-2009
Manufacturing Location:
Moraine, Ohio, USA (GM's Truck Assembly Plant)
