Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Minivan
Target Audience:
Families, individuals seeking versatile cargo and passenger space
Key Competitors:
Honda Odyssey, Toyota Sienna, Chrysler Town & Country, Ford Windstar, Kia Sedona
Unique Selling Points:
Sporty driving dynamics (for its class), flexible seating configurations, available AWD, stylish exterior design
Manual Benefit:
Empowers DIY enthusiasts to perform maintenance and repairs, saving on labor costs and increasing vehicle longevity.
Engine Mechanical:
Engine assembly, disassembly, cylinder head, valve train, crankshaft, pistons, connecting rods, timing system (belts/chains), lubrication system, cooling system
Engine Performance:
Fuel system (injection, pumps, injectors), ignition system (coils, plugs), emissions control systems (EGR, catalytic converter), exhaust system
Transmission Drivetrain:
Automatic transmission (FWD/AWD variants), clutch system (if manual offered), drive axles, differential, transfer case (AWD)
Brakes:
Front disc brakes, rear disc brakes, parking brake, ABS (Anti-lock Braking System), brake fluid
Suspension Steering:
Front independent suspension (McPherson strut), rear independent suspension (multi-link), power steering system, steering column, wheel alignment
Electrical Lighting:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant service, blower motor, climate control modules
Body Exterior:
Body panels, doors, hood, tailgate, bumpers, glass, mirrors, seals
Body Interior:
Interior trim, seats, dashboard, center console, airbags, seat belts
Diagnostics Troubleshooting:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides
Maintenance:
Oil and filter change, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, differential fluid change, timing belt inspection/replacement
Repair Replacement:
Engine component replacement (e.g., starter, alternator, water pump), transmission overhaul/replacement, brake pad/rotor replacement, suspension component replacement, exhaust system repair, electrical component repair
Diagnostics:
Fault code interpretation, circuit testing, sensor testing, actuator testing, component diagnosis
Installation:
Accessory installation (e.g., trailer hitch, roof rack), component upgrades (where applicable)
Depth:
Comprehensive: Covers routine maintenance, preventative care, troubleshooting, diagnosis, component-level repair, and complete overhauls. Includes detailed exploded views, wiring diagrams, and torque specifications.
Engine Oil Change:
Every 5,000 miles or 6 months (whichever comes first), under normal driving conditions.
Engine Air Filter:
Every 15,000 miles or 12 months.
Spark Plugs:
Every 60,000 miles (Platinum or Iridium type).
Engine Coolant:
First flush at 75,000 miles or 5 years, then every 50,000 miles or 3 years thereafter.
Transmission Fluid:
Inspect every 30,000 miles; change every 60,000 miles or if fluid appears discolored/burnt.
Engine Oil Viscosity:
5W-30
Engine Oil Capacity:
Approximately 4.5 quarts (with filter change)
Coolant Type:
Mazda Long Life Antifreeze/Coolant (Blue) or equivalent HOAT
Brake Fluid Type:
DOT 3 or DOT 4
Engine Mounts:
Premature wear or failure of engine mounts, leading to vibration.
Transmission Slipping:
Occasional reports of automatic transmission slipping or delayed engagement, often related to fluid condition or solenoid issues.
Exhaust Manifold Cracks:
Some V6 engines may develop cracks in the exhaust manifold, causing exhaust leaks and ticking noises.
Power Steering Pump:
Potential for power steering pump leaks or noise.
Mazda History:
Mazda Motor Corporation, a Japanese automaker known for innovative engineering and sporty driving characteristics.
Mpv Generations:
This manual covers the second generation (LW series) of the Mazda MPV, introduced in 1999.
Second Gen Update:
The 2002 model year saw a significant facelift for the LW MPV, including updated styling, improved interior features, and powertrain enhancements, making this manual particularly relevant for this mid-cycle refresh.
Assembly Location:
Hofushima Plant, Japan (primary)
Production Years:
1999-2006 (LW Series)
