Target Audience:
Owners of Yamaha Blaster ATVs seeking to perform their own maintenance, repairs, and diagnostics, as well as independent repair shops.
Value Proposition:
Provides dealership-level technical information at a fraction of the cost of dealership labor, enabling DIY repairs and significant cost savings.
Delivery Method:
Instant download, eliminating shipping costs and delays.
Information Source:
Vehicle-specific and derived from the same source as official dealership technician manuals.
Completeness Claim:
Marketed as 'The only service repair workshop manual you will ever need' due to its comprehensive coverage.
Applicable Model Years:
2002, 2003, 2004, 2005, 2006
Models Covered:
All models and variants of the Yamaha Blaster YFS200 within the specified year range.
Repair Scope:
A-Z comprehensive repairs, maintenance, diagnosis, and servicing.
Estimated Page Count:
Detailed page count not specified, but implied to be extensive given 'hundreds of illustrations' and 'complete' coverage.
Manual Classification:
Factory Service Repair Workshop Manual (equivalent to dealer technician manual).
Digital Format:
PDF Download
Engine Systems:
Engine overhaul and rebuilding, engine performance tuning, fuel system diagnostics and repair, ignition system, lubrication system, cooling system (if applicable to Blaster model variant), exhaust system.
Drivetrain Systems:
Clutch operation and servicing, transmission removal and installation, in-car servicing, chain removal and tightening, U-joint and CV-joint service procedures.
Chassis Systems:
Brake servicing procedures, front end and alignment procedures and specifications, suspension system diagnostics and repair, steering system, wheels and tires.
Electrical Systems:
Complete wiring schematics, wiring diagrams, troubleshooting and diagnostics for electrical components, computer diagnostic trouble tree charts, computer diagnostic codes, electrical component testing and replacement.
Body And Frame:
Body panel removal and installation (implied), frame inspection and repair (implied).
Maintenance Procedures:
Routine maintenance checks, scheduled maintenance, fluid level checks and replenishment, filter replacement, lubrication points.
Repair Procedures:
Step-by-step instructions for all common and complex repairs, component disassembly and reassembly, troubleshooting guides.
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble tree charts, identification of symptoms and their root causes, error code interpretation.
Specialized Procedures:
Timing belt replacement (if applicable to specific model variant, although Blaster is known for its 2-stroke engine which doesn't use timing belts), Air Conditioning service and capacities (note: Blaster is unlikely to have AC, this may be generic copy), firing orders.
Diagnostic Capabilities:
Advanced diagnostics, including computer diagnostic codes and trouble trees, enabling technicians to pinpoint electrical and mechanical faults.
Rebuild Capabilities:
Comprehensive engine overhaul and rebuilding procedures, suitable for complete engine rebuilds.
Illustration Detail:
Hundreds of detailed illustrations, diagrams, and wiring schematics to visually guide repairs and maintenance.
Specification Detail:
Complete torque specifications, fluid capacities, factory maintenance schedules and charts, detailed specifications on every model covered.
Accessibility:
Searchable and zoomable text and images.
Printability:
All pages are printable, allowing users to print specific sections or the entire manual.
Image Enhancement:
Images can be blown up and printed in enlarged copies for detailed viewing.
Binding Method:
N/A (Digital Download)
Paper Quality:
N/A (Digital Download)
Operating Systems:
Compatible with all versions of Windows (7, Vista 32/64, XP, ME, 98, NT, 2000) and Mac computers.
Software Requirements:
Adobe PDF Reader
Engine Type:
2-stroke, single-cylinder.
Engine Displacement:
195cc (for the YFS200 model).
Cooling System:
Liquid-cooled.
Horsepower:
Specifications vary, typically around 18-20 HP, but the manual will contain precise figures.
Torque:
Specifications vary, but the manual will provide exact torque values for engine components.
Fuel Delivery:
Carbureted (likely a Mikuni VM series carburetor, specific model to be confirmed in manual).
Fuel Type:
Unleaded gasoline (typical for this era of 2-stroke ATVs).
Ignition Timing:
Specific timing specifications will be detailed in the manual.
Spark Plug Type:
Specific spark plug model and gap specifications will be provided.
Transmission Type:
5-speed manual transmission with automatic clutch.
Optional Transmissions:
N/A (Standard configuration).
Clutch Type:
Wet, multi-plate automatic clutch.
Gear Selection:
Foot-actuated gear shift lever.
Gear Oil Type:
Specific gear oil grade and capacity will be listed in the manual (e.g., Yamalube).
Overall Length:
Approx. 1710 mm (67.3 in) - Specific dimensions will be in the manual.
Overall Width:
Approx. 1140 mm (44.9 in) - Specific dimensions will be in the manual.
Overall Height:
Approx. 1005 mm (39.6 in) - Specific dimensions will be in the manual.
Dry Weight:
Approx. 174 kg (384 lbs) - Specific dry weights will be in the manual.
Fuel Tank Capacity:
Approx. 10 L (2.6 gal) - Specific capacity will be in the manual.
Wheelbase:
Approx. 1210 mm (47.6 in) - Specific wheelbase will be in the manual.
Atv Classification:
Sport ATV designed for recreational use.
Braking System:
Hydraulic disc brakes front and rear. Manual will detail brake system servicing and specifications.
Throttle Limiter:
Some models may feature adjustable throttle limiters; manual may cover their function and adjustment.
Handlebars:
Standard AT V handlebars with safety features like handguards (may vary by trim).
Footwells:
Wide, protective footwells with heel guards.
Infotainment System:
N/A (Basic recreational ATV, no advanced infotainment systems).
Driver Assistance Features:
N/A (No electronic driver assistance systems are standard).
Connectivity Options:
N/A (No onboard connectivity features).
Diagnostic Support:
The manual provides computer diagnostic trouble tree charts and computer diagnostic codes, enabling advanced electronic diagnostics typically requiring specialized tools or dealer access.
Oil Change Interval:
Specific interval for 2-stroke oil mix or injection system will be detailed. Regular clutch and transmission oil checks/changes are critical.
Air Filter Cleaning:
Regular cleaning/replacement depending on operating conditions, with detailed procedures in the manual.
Spark Plug Replacement:
Recommended replacement intervals will be provided based on hours or mileage.
Engine Oil Type:
For the 2-stroke oil injection system, specific Yamalube or equivalent 2-stroke oil grades will be recommended. For premix, the correct ratio and oil type are crucial.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid, as specified in the manual.
Coolant Type:
For liquid-cooled models, a specific Yamaha-approved coolant or equivalent will be recommended.
Transmission Oil Type:
Gear oil specifications, likely SAE 80 or SAE 90 gear oil, will be provided.
Common Wear Items:
Clutch components, chain and sprockets, wheel bearings, and suspension bushings are common wear items for ATVs of this age and type. The manual will provide diagnostics and replacement procedures.
Engine Characteristics:
As a 2-stroke, proper fuel/oil mixture or injection system maintenance is critical. Carbon buildup in the exhaust and cylinder can be a recurring issue if not maintained. Manual will guide on decarbonization.
Manufacturer:
Yamaha Motor Company, a global leader in powersports and marine products.
Blaster Introduction:
The Yamaha Blaster (YFS200) was first introduced in the early 1980s and became a popular entry-level sport ATV known for its affordability and fun factor.
2002-2006 Updates:
Models within this range typically featured incremental updates, but the core design remained consistent. The manual covers the specific configurations and updates relevant to these years.
Production Period:
The Blaster model line had a long production run, with the 2002-2006 models representing a significant portion of its lifecycle.
Model Reputation:
The Yamaha Blaster gained a reputation as a reliable, fun, and accessible entry-level sport ATV, contributing to Yamaha's strong presence in the ATV market.
Consumer Satisfaction:
While specific awards are not detailed here, the Blaster's sustained popularity and long production run indicate high consumer satisfaction for its intended use.
Manual Certification:
Marketed as 'Factory High Detailed Repair Manual', implying it adheres to manufacturer's technical documentation standards.
