Model:
Cooper, Cooper S, Mini One
Product Name:
BMW M Series Mini Cooper 2002-2007 Service Repair Manual
Generation Name:
First Generation (R50/R52/R53)
Generation Years:
2002-2006 (for R50/R53), 2004-2008 (for R52)
Chassis Codes Covered:
R50 (Cooper Coupe), R52 (Convertible), R53 (Cooper S Coupe)
Vehicle Segment:
Premium Small Car / Compact Sporty Hatchback
Target Audience:
Enthusiasts, DIY mechanics, owners seeking detailed service information
Key Competitors:
Volkswagen Golf GTI, Honda Civic Si, Audi A3, Ford Focus ST
Manual Selling Point:
Dealer-level repair information for comprehensive DIY servicing.
User Friendliness:
Designed for users with basic mechanical knowledge.
Information Reliability:
Most reliable information for accurate repairs.
Covered Markets:
Global (with emphasis on North American and European specifications)
Vehicle Variants Covered:
Cooper, Cooper S, Mini One, Mini One D
Body Styles Covered:
Coupe (Hatchback), Convertible
Estimated Page Count:
Extensive (typically 1000+ pages for comprehensive service manuals)
Manual Type:
Service and Repair Manual
Content Focus:
Diagnostic, repair, maintenance, and technical specifications
Primary Format:
Digital (likely PDF, software program)
Compatibility Note:
Not compatible with Windows 7, 8, or 10 operating systems.
Powertrain:
Engine mechanical, engine management, fuel system, exhaust system, transmission (manual & automatic), clutch, drivetrain (front-wheel drive, differential)
Chassis:
Suspension (front & rear), steering system, braking system (ABS, DSC), wheels, tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, infotainment, body control modules, safety systems (airbags), climate control electronics
Body And Interior:
Body panels, doors, windows, locks, seats, trim, HVAC system (mechanical components), convertible top mechanism (for R52)
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, brake service, tire rotation
Repair:
Engine overhaul, transmission repair, brake component replacement, suspension rebuilds, electrical component diagnosis and replacement, body repair procedures
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based troubleshooting, wiring diagrams
Depth Of Coverage:
Comprehensive (from basic maintenance to full engine and transmission disassembly and reassembly)
Information Source:
Dealer-level technicians and mechanics
Technical Service Bulletins:
Included
Recall Information:
Included
Cooper Engine:
1.6L (1598cc) naturally aspirated inline-4 (W10B16/W11B16)
Cooper S Engine:
1.6L (1598cc) supercharged inline-4 (W11B16)
Mini One Engine:
1.4L (1397cc) naturally aspirated inline-4 (Tritec E-Series), later 1.6L (1598cc) naturally aspirated inline-4 (Prince N12)
Mini One D Engine:
1.4L (1364cc) turbodiesel inline-4 (Toyota 1ND-TV)
Cooper Horsepower:
115 hp @ 6000 rpm (approx.)
Cooper S Horsepower:
163 hp @ 6000 rpm (approx.)
Cooper Torque:
111 lb-ft @ 4000 rpm (approx.)
Cooper S Torque:
155 lb-ft @ 4000 rpm (approx.) (with overboost: 159 lb-ft)
Fuel Delivery:
Multi-point fuel injection (MPI) / Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (91+ octane recommended for Cooper S), Diesel for Mini One D
ECU Type:
Siemens MS43, MS45, or similar (specifics vary by engine and year)
Standard Transmission:
5-speed Manual (Getrag 285 or similar)
Optional Transmission:
6-speed Manual (Getrag 6-speed for Cooper S, later models), CVT Automatic (R50 Cooper, R52 Cooper)
Clutch Type:
Hydraulically actuated single dry plate clutch
Wheelbase:
96.1 inches (2441 mm)
Length:
Approx. 142.9 - 144.5 inches (3630 - 3670 mm) depending on model/year
Width:
Approx. 66.1 - 66.5 inches (1679 - 1689 mm)
Height:
Approx. 55.1 - 57.0 inches (1400 - 1448 mm) depending on model/year
Curb Weight:
Approx. 2500 - 2750 lbs (1135 - 1250 kg) depending on model/year
Gross Vehicle Weight Rating:
Varies by model, consult specific vehicle data.
Towing Capacity:
Not typically specified or recommended for this model.
NHTSA Front Impact:
4-star (Driver), 5-star (Passenger) for 2005 Cooper
IIHS Side Impact:
Good (with side airbags)
ABS:
Standard on all models
Traction Control:
Automatic Stability Control (ASC) or Dynamic Stability Control (DSC) available/standard depending on model/year
Electronic Brakeforce Distribution:
Integrated with ABS/DSC
Airbags:
Frontal airbags, optional side airbags, optional head airbags
Seatbelts:
3-point seat belts with pretensioners
Rollover Protection:
Active rollover protection system for R52 Convertible
Audio System:
Standard AM/FM/CD player, optional Harman Kardon sound system, optional navigation system (CRT screen).
Connectivity:
Limited by modern standards; basic radio controls, optional CD changer.
Parking Assistance:
Optional rear parking sensors (Park Distance Control - PDC).
HVAC System:
Manual or optional automatic climate control.
Oil Change Interval:
Typically 10,000 miles (16,000 km) or 12 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed (typically every 30,000 miles or 48,000 km).
Cabin Filter Replacement:
Replace annually or every 15,000 miles (24,000 km).
Brake Fluid Change:
Every 2 years, regardless of mileage.
Spark Plug Replacement:
Cooper: 60,000 miles (96,000 km); Cooper S (supercharged): 30,000 miles (48,000 km) due to higher heat and boost. Specific plug types required.
Engine Oil:
SAE 5W-30 (BMW Longlife-01 or Longlife-04) or SAE 0W-30 (for colder climates).
Coolant:
BMW Blue Coolant (G48 ethylene glycol based) or equivalent. 50/50 mix with distilled water.
Brake Fluid:
DOT 4 (high boiling point, e.g., BMW DOT 4 HP or equivalent)
Transmission Fluid Manual:
MTF LT-2 (Manual Transmission Fluid) or equivalent.
Transmission Fluid Automatic Cvt:
Specific CVT fluid (consult manual for exact type/part number).
Common Issues:
Clutch wear (especially Cooper S), supercharger belt/pulley issues (Cooper S), power steering pump failures, coolant leaks from thermostat housing, water pump leaks, front suspension components (control arm bushings), headlight condensation, sunroof drains clogging (if equipped), potential oil leaks from valve cover or oil pan gasket.
Maintenance Recommendations:
Regularly check coolant levels, inspect for oil leaks, pay attention to clutch feel and engagement. Supercharger service for Cooper S may be recommended by some specialists.
Brand Origin:
British Motor Corporation (BMC), later part of Rover Group and BMW Group.
Original Mini:
Launched in 1959, iconic design and engineering.
New Mini Launch:
Reimagined and launched by BMW in 2001 (as 2002 model year).
R50 R53 Development:
Developed by BMW engineers, retaining the spirit of the original while incorporating modern technology and safety.
Manufacturing Location:
Oxford, England (Plant Oxford)
Production Years Covered:
2002, 2003, 2004, 2005, 2006, 2007 (specific to the models and variants listed)
