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Holden Viva 2002-2008 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Holden Model: Viva Year: 2002-2008 Codes Platform Code: GM–DAT (GM Korea J300) 👋 Introduction Market Position Positioning: The Holden Viva was positioned as an affordable...
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Holden Viva 2002-2008 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Holden
Model:
Viva
Year:
2002-2008
Codes
Platform Code:
GM–DAT (GM Korea J300)
👋 Introduction
Market Position
Positioning:
The Holden Viva was positioned as an affordable and practical compact car, often competing with models like the Toyota Corolla and Hyundai Elantra in its segment.
Competitive Analysis
Competitors:
Key competitors included other compact sedans and hatchbacks from Japanese, Korean, and European manufacturers. The Viva aimed to offer value and reliability.
Key Features
Features:
Practicality, fuel efficiency, and affordability were core selling points. Available in sedan and hatchback body styles.
📋 Manual Details
Coverage Areas
Coverage Years:
2002, 2003, 2004, 2005, 2006, 2007, 2008
Page Count
Total Pages:
3410
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method
Delivery:
Instant PDF Download
Payment Options
Payment Methods:
All major credit/debit cards, PayPal.
📖 Manual Coverage
Systems Covered
Engine:
Full engine diagnostics, overhaul, fuel injection, ignition, cooling, lubrication systems.
Transmission:
Manual and automatic transmission service, repair, and diagnostics.
Drivetrain:
Front-wheel drive system, CV joints, drive axles, differential.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, alignment specifications.
Steering:
Power steering system, steering column, rack and pinion, alignment procedures.
Brakes:
Hydraulic brake system, ABS, disc and drum brake servicing, bleeding procedures.
Electrical System:
Starting and charging systems, lighting, fuses, relays, wiring diagrams, diagnostics.
Body And Frame:
Body panel repair, door mechanisms, interior trim, glass replacement, chassis specifications.
HVAC:
Heating, Ventilation, and Air Conditioning system diagnostics and repair.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipe replacement and repair.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, evaporative emission control system.
Cooling System:
Radiator, water pump, thermostat, hoses, cooling fan diagnostics and service.
Instrumentation And Controls:
Dashboard layout, switchgear, instrument cluster functionality.
Lighting System:
Headlights, taillights, interior lighting, bulb types and replacement.
Tire And Wheel:
Tire pressure recommendations, wheel specifications, replacement procedures.
Body Hardware:
Hood, trunk, doors, mirrors, wipers, operation and adjustment.
Safety Restraints:
Seatbelt operation, airbag system overview and precautions.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Troubleshooting:
Diagnostic procedures for common faults and symptoms, fault code interpretation.
Repair:
Step-by-step repair instructions for all major components and systems.
Removal Installation:
Detailed procedures for removing and installing vehicle components.
Disassembly Assembly:
Component-level disassembly and assembly instructions.
Adjustments:
Precise adjustment procedures for various systems (e.g., brakes, clutch, idle speed).
Diagnostic Charts:
Includes diagnostic flowcharts and troubleshooting guides for various systems.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission overhauls. Includes diagnostic procedures and specifications.
Illustrations:
Detailed illustrations, exploded diagrams, and photographs to guide repair procedures.
Specifications:
Includes critical service data, tightening torques, wear limits, and adjustment specifications.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and diagrams.
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Compatibility
Operating Systems:
Windows, Mac, and Linux OS.
Requirements
Software Requirement:
Adobe Reader or compatible PDF viewer.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC
Displacement:
1.5L (1498 cc) and 1.6L (1598 cc) Ecotec engines (specific to market and trim)
Performance
Horsepower Range:
Approximately 90-110 hp (depending on engine variant and tuning)
Torque Range:
Approximately 130-145 Nm (depending on engine variant)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Management
Ignition Type:
Electronic Ignition System (EIS)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Fluid Type:
Refer to manual for specific ATF type (e.g., Dexron III/VI for automatic, GL-4 for manual)
📐 Dimensions
Exterior
Length:
Varies by body style (sedan/hatchback), approx. 4250-4300 mm
Width:
Approx. 1725 mm
Height:
Approx. 1445-1470 mm
Weights
Curb Weight:
Approx. 1150-1250 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by region and testing authority; consult specific regional safety reports for detailed ratings.
Active Features
ABS:
Anti-lock Braking System (ABS) often available as an option or standard on higher trims.
Passive Features
Airbags:
Driver and front passenger airbags typically standard. Side airbags may be optional.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player. Higher trims may feature upgraded audio systems and speaker configurations.
Driver Assistance
Cruise Control:
Available on some models and trim levels.
Connectivity
Auxiliary Input:
Auxiliary audio input jack may be present on some later models or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 15,000 km or 12 months, whichever comes first (refer to manual for exact interval and oil type).
Air Filter Replacement:
Recommended every 30,000 km or as per inspection.
Spark Plug Replacement:
Recommended based on mileage or time, typically around 60,000-100,000 km for iridium plugs.
Fluid Specifications
Engine Oil Grade:
Typically SAE 5W-30 or 5W-40 API SM or higher, check manual for specific approval.
Coolant Type:
Silicate-free, long-life coolant (e.g., GM-spec Dex-Cool or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Potential issues can include minor electrical glitches, wear on suspension components, and exhaust system corrosion. Specific issues vary by mileage and maintenance history.
📚 Vehicle History
Brand Heritage
Holden Legacy:
Holden, an Australian automotive manufacturer with a long history, produced various models locally and through international partnerships.
Model Evolution
Viva Origin:
The Holden Viva was a rebadge of the Daewoo Lacetti (J200), a product of GM's acquisition of Daewoo Motor.
Production
Manufacturing Location:
Primarily manufactured in South Korea by GM Daewoo.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Specific awards vary by market and year. Consult regional automotive publications for detailed rankings and safety assessments.
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