Market Segment:
Premium maxi-scooter segment, known for comfort, performance, and Italian design.
Key Competitors 2002:
Suzuki Burgman series, Yamaha Majesty series, Honda Silver Wing series.
Styling:
Sleek, aerodynamic Italian design with a substantial and comfortable riding position.
Comfort:
Ergonomic seating, generous legroom, and good wind protection make it suitable for longer journeys.
Performance Variants:
Available in multiple engine displacements (125cc, 200cc, 250cc, 500cc) catering to different licensing requirements and performance expectations.
Practicality:
Under-seat storage, often spacious enough for helmets, and a stable chassis for commuting and touring.
Engine Mechanical:
Engine overhaul, cylinder head, piston, crankshaft, connecting rod, valve timing, lubrication system.
Engine Management:
Fuel injection system (EFI), ignition system, electronic control unit (ECU) diagnostics and troubleshooting, emissions control.
Transmission:
Automatic transmission (CVT) disassembly, inspection, repair, and adjustment.
Suspension:
Front fork (telescopic), rear shock absorber, linkage inspection and replacement.
Brakes:
Front and rear brake system (disc brakes), hydraulic system, brake pad replacement, bleeding procedures, master cylinder, caliper maintenance.
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting system, horn, fuses, relays, switches, instrumentation.
Chassis And Bodywork:
Frame inspection, body panel removal and installation, seat, handlebars, fairings.
Cooling System:
Radiator, coolant, fan, hoses, thermostat maintenance and replacement.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, injector maintenance.
Manual Type Detail:
This is a workshop manual designed for trained technicians, providing in-depth repair procedures, diagnostic information, and technical specifications.
Maintenance Procedures:
Routine checks, oil changes, filter replacements, spark plug replacement, brake pad checks, tire pressure.
Troubleshooting:
Diagnostic flowcharts for common performance issues, electrical faults, and engine problems.
Repair Procedures:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment.
Diagnostic Procedures:
Explains how to use diagnostic tools and interpret error codes for the EFI system.
Depth Of Coverage:
Highly detailed, covering everything from basic preventative maintenance to complete engine and transmission rebuilds.
Precision Specs:
Includes precise torque values, clearances, fluid capacities, and electrical specifications.
File Format:
PDF (Portable Document Format)
Searchability:
Typically text-searchable PDF for easy information retrieval.
Printability:
Designed to be printable, allowing users to create hard copies of specific sections or the entire manual.
Binding Type:
N/A (Digital Download - PDF)
Paper Type:
N/A (Digital Download - PDF)
Configuration:
Single-cylinder, four-stroke, liquid-cooled.
125Cc Displacement:
Approx. 124 cc
200Cc Displacement:
Approx. 198 cc
250Cc Displacement:
Approx. 244 cc
500Cc Displacement:
Approx. 460 cc
125Cc Horsepower:
Typically around 15-17 HP (for A1 license compliance)
250Cc Horsepower:
Typically around 22-24 HP
500Cc Horsepower:
Typically around 35-40 HP
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (91+ Octane)
Safety Ratings:
N/A (Motorcycles and scooters typically do not undergo formal crash test ratings like cars).
Brakes:
Disc brakes front and rear for effective stopping power.
Lighting:
Halogen headlight, taillight, and turn signals for visibility.
Chassis Design:
Sturdy frame and bodywork provide rider protection.
Windscreen:
Integrated windscreen offers protection from wind and debris.
Instrumentation:
Digital and analog display including speedometer, tachometer, fuel gauge, coolant temperature, and warning lights.
ABS:
ABS was generally an optional feature on some higher-displacement models or not available on the 125/200cc variants for this year.
Connectivity Features:
N/A (No advanced connectivity features like Bluetooth or smartphone integration in 2002 models).
Oil Change Interval:
Every 5,000 - 7,000 km or annually (refer to manual for exact specifications)
Air Filter Replacement:
Every 10,000 - 15,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 15,000 - 20,000 km (depending on plug type).
Engine Oil Type:
SAE 10W-40, API SG or higher (check manual for specific Aprilia recommendation).
Coolant Type:
Ethylene Glycol-based coolant, 50/50 mix with distilled water.
Transmission Oil:
Specific gear oil for the final drive/gearbox (refer to manual for viscosity and capacity).
Common Issues:
Potential for stator/regulator failures on some models, water pump leaks, CVT belt wear over time, occasional electrical connector corrosion.
Preventative Maintenance Focus:
Regular inspection of cooling system hoses, brake fluid changes, and timely CVT belt replacement are crucial.
