Positioning:
The Aprilia RSV Mille is a high-performance sportbike renowned for its Italian engineering and track-day capabilities. This manual caters to owners and technicians needing in-depth service information.
Competitors:
Competes with other premium sportbikes of its era, such as the Ducati 996/998, Yamaha YZF-R1, Suzuki GSX-R1000, and Honda CBR900RR.
Features:
Known for its V-twin engine, advanced chassis design, and premium components, demanding specialized service knowledge.
Engine Mechanical:
Comprehensive coverage including: engine removal/installation, cylinder head, valves, camshafts, pistons, connecting rods, crankshaft, lubrication system, cooling system, engine top end components.
Fuel And Ignition:
Detailed information on fuel injection system, fuel pump, fuel filter, injectors, throttle body, ignition system, spark plugs, and ignition timing.
Drivetrain:
Covers clutch operation, clutch assembly, transmission gears, shifting mechanism, final drive (chain and sprockets), and related components.
Chassis And Suspension:
Includes details on front forks (damping, oil levels, seals), rear shock absorber, linkage system, steering head bearings, and wheel bearings.
Brakes:
Comprehensive brake system coverage, including front and rear brake calipers, master cylinders, brake lines, brake fluid specifications, rotor replacement, and pad wear indicators.
Electrical System:
Extensive coverage of wiring harnesses, battery, starter motor, alternator, lighting system (headlights, taillights, indicators), fuses, relays, and sensor diagnostics.
Frame And Bodywork:
Information on frame structure, fairing removal and installation, body panel components, and associated fasteners.
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, chain adjustment, brake fluid flushes, coolant checks, and spark plug replacement.
Diagnostics And Troubleshooting:
Diagnostic procedures for common problems, troubleshooting guides for electrical issues, engine performance anomalies, and component failures.
Repair And Rebuild:
Detailed step-by-step repair procedures for major component overhauls, including engine rebuilds, transmission repair, suspension fork servicing, and brake system overhauls.
Component Replacement:
Instructions for replacing various parts like brake pads, clutch plates, wheel bearings, steering head bearings, and electrical components.
Technical Specifications:
Inclusion of torque specifications for critical fasteners, fluid capacities, valve clearances, ignition timing settings, and diagnostic trouble codes (DTCs).
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds. This manual is designed for professional technicians and experienced DIY mechanics.
Engine Type:
V-Twin, Four-stroke
Displacement:
998 cc (60.9 cu in)
Bore X Stroke:
97 mm x 67.5 mm
Valve Train:
DOHC, 4 valves per cylinder
Horsepower:
Approximately 135 hp @ 9500 rpm (varies slightly by market and specific model year updates)
Torque:
Approximately 100 Nm (74 lb-ft) @ 7500 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI) with twin injectors per cylinder.
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Oil Type:
Semi-synthetic or Fully-synthetic SAE 10W-40 Motorcycle Oil (e.g., Motul 5100 or similar)
Oil Capacity:
Approx. 3.8 liters (4.0 US qt) with filter change
Oil Change Interval:
Every 5,000-7,000 km (3,000-4,500 miles) or annually, whichever comes first.
Valve Check Interval:
Every 10,000-15,000 km (6,000-9,000 miles).
Chain Maintenance:
Clean and lubricate chain every 500-1000 km (300-600 miles) and adjust tension as needed.
Coolant Type:
Ethylene glycol based coolant, 50% mixture with distilled water.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid.
Common Problems:
Potential for stator failure, aging wiring connectors, and occasional electrical gremlins. Regular maintenance of the fuel injection system is crucial for optimal performance.
