2002 Aprilia Rsv Mille Motorcycle Service Repair Manual

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

17 people are viewing this right now

Taper: Motorcycle

Distributeur:

UGS: 129486

Mots clés: 2002 Aprilia Motorcycle Motorcycles Rsv Mille RSV Models

Variantes de produits

Description

The 2002 Aprilia RSV Mille is a flagship sportbike from the renowned Italian manufacturer. Powered by a potent Rotax V990 V-Twin engine, this motorcycle delivers approximately 124 horsepower and 72 lb-ft of torque, offering exhilarating performance for sport riding enthusiasts. Its engineering quality is evident in its aluminum twin-spar frame and advanced systems like electronic fuel injection and a hydraulic actuated wet multi-plate clutch. The RSV Mille was designed to compete at the highest level in the liter-class sportbike segment, recognized for its exceptional handling and distinctive V-twin character. This comprehensive service repair manual provides complete repair and service information for the 2002 Aprilia RSV Mille motorcycle. It covers all essential systems, including the engine, drivetrain, chassis, suspension, brakes, and electrical components, detailing everything from routine maintenance and periodic checks to in-depth diagnostics, repair, and rebuilding procedures. With extensive illustrations, diagrams, specifications, and step-by-step instructions, this manual is an indispensable resource for motorcycle owners, DIY mechanics, and independent repair shops seeking to maintain and restore their RSV Mille to optimal condition, mirroring dealership-level technical expertise.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

RSV Mille

Year:

Codes

Engine Code Family:

Rotax V990

Chassis Code Family:

RSV Mille (R and standard)

👋 Introduction

Market Position

Target Audience:

Motorcycle owners, DIY mechanics, independent repair shops

Competitive Analysis

Value Proposition:

Provides dealership-level repair information, enabling cost savings through self-maintenance and repair. Equivalent to what professional shops use.

Key Features

Content Type:

Illustrations, diagrams, specifications, step-by-step instructions, pictures, procedures

Accessibility:

Instant Download

Usability:

Easy-to-follow, step-by-step instructions suitable for all skill levels.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete repair and service for 2002 Aprilia RSV Mille motorcycle

Page Count

Estimated Page Count:

Extensive (specific number not provided, but described as 'complete' and 'tons of pictures')

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Engine Removal/Installation, Fuel System, Lubrication, Cooling, Combustion, Crankcase, Piston, Cylinder, Crankshaft, Transmission, Balancer

Drivetrain:

Gearbox, Clutch, Transmission System

Chassis And Suspension:

Front Wheel, Steering, Rear Wheel, Fenders, Chassis, Suspension

Brakes:

Braking System

Electrical:

Alternator, Starter Clutch, Battery, Charging System, Ignition System, Electric Starter, Lights, Meters, Switches, Wiring Diagrams

Bodywork And Exhaust:

Fenders, Exhaust Pipe, Body & Fixtures, Frame, Body Panels, Exhaust System

Fuel And Cooling:

Engine Fuel System, Cooling System, Fuel Injection System

Procedures Included

Maintenance:

Periodic checks & Adjustments, Routine Maintenance

Diagnostics And Repair:

Diagnosis, Repair, Rebuild, Refurbish, Restore, Troubleshooting

Technical Depth

Depth:

Comprehensive: from general information and specifications to detailed component repair, diagnostics, and electrical schematics.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable within PDF reader (standard for professional manuals)

Print Quality

Printable:

YES (All pages are printable)

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

Compatibility

Operating Systems:

All Versions of Windows & Mac

Requirements

Software Requirement:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Configuration:

V-Twin (990cc)

Engine Family:

Rotax V990

Performance

Horsepower Approximate:

Approx. 124 hp (actual figures may vary slightly by specific sub-model or market)

Torque Approximate:

Approx. 72 lb-ft (actual figures may vary slightly by specific sub-model or market)

Fuel System

Type:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Lubrication System

Type:

Wet Sump (specifics detailed in manual)

Cooling System

Type:

Liquid Cooled

Combustion System

Valve Train:

DOHC, 4 valves per cylinder

🔧 Transmission

Standard

Type:

6-speed constant mesh

Features

Clutch Type:

Hydraulic actuated wet multi-plate clutch

📐 Dimensions

Exterior

Wheelbase Approximate:

Approx. 1400-1410 mm (depending on specific sub-model)

Weights

Dry Weight Approximate:

Approx. 185 kg (for standard model)

🛡️ Safety Features

Active Features

Braking System:

Dual front disc brakes with radial calipers, single rear disc brake. (ABS availability may vary by market/sub-model, but typically not standard on this year/model)

Passive Features

Frame Structure:

Aluminum twin-spar frame (details on construction and materials in manual)

💡 Technology Features

Infotainment

Instrumentation:

Analog tachometer and speedometer, LCD multi-function display for odometer, trip meters, clock, etc. (Details on meter functions and diagnostics in manual).

Driver Assistance

Traction Control:

Not typically equipped on the 2002 model; traction control became more common on later generations.

Connectivity

Diagnostic Port:

Likely has a diagnostic connector for ECU access, details on its location and use in manual.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 6,000-7,500 km or annually, but specific interval detailed in manual.

Valve Check Interval:

Generally around 12,000-15,000 km, precise interval to be confirmed in manual.

Fluid Specifications

Engine Oil Type:

Requires high-quality synthetic motorcycle oil meeting specific API and JASO MA/MA2 standards (e.g., 10W-40 or 15W-50, refer to manual for exact viscosity).

Coolant Type:

Ethylene glycol-based antifreeze mixture (e.g., 50/50 with distilled water). Specific type and capacity in manual.

Brake Fluid Type:

DOT 4 or DOT 5.1 hydraulic brake fluid, refer to manual for exact specification.

Clutch Fluid Type:

Typically the same as brake fluid (DOT 4), confirmed in manual.

Known Issues

Common Wear Items:

Clutch wear, chain and sprockets, brake pads, tires, fork seals, fuel pump issues (common in older EFI systems).

Engine Specifics:

Rotax V990 engine is generally robust but requires diligent maintenance. Valve clearances and timing chain tension should be monitored.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Aprilia is an Italian manufacturer renowned for performance motorcycles.

Model Evolution

Positioning:

The RSV Mille was Aprilia's flagship sportbike, designed to compete in the liter-class sportbike segment.

Production

Production Period:

The first generation RSV Mille was produced from 1998 to 2003. The 2002 model represents a refined version of this successful platform.

🏆 Awards & Recognition

Recognitions

Sportbike Reviews:

The RSV Mille series consistently received praise for its performance, handling, and unique V-twin character in contemporary motorcycle press.