Provider:
GearHead Manuals - Exclusive source for repair, service, and shop manual downloads.
Target Audience:
Enthusiast owners, independent repair shops, and DIY mechanics seeking to maintain and repair their 2002 Arctic Cat snowmobiles.
Advantages:
Instant download, no shipping costs, accessible on smartphones for on-the-spot repairs, lifetime protection policy for lost/damaged files.
Features:
All necessary information for repairs, parts lookup, and routine maintenance. Covers a wide range of Arctic Cat snowmobile models from 2002.
Covered Models:
Bearcat 550, Mountain Cat 1000, Mountain Cat 500, Mountain Cat 570, Mountain Cat 600, Mountain Cat 800, Pantera 550, Pantera 600, Pantera 800, Panther 440, Panther 570, Thundercat, Z 370, Z 440, Z 570, ZL 500, ZL 550, ZL 600, ZL 800, ZR 120, ZR 500, ZR 600, ZR 800, ZRT 600
Additional Coverage:
Manual likely includes parts catalogs or references for parts identification crucial for repairs and maintenance.
Estimated Page Count:
Detailed, estimated based on scope of models and systems covered. (Actual count varies based on specific model covered within the PDF.)
Type:
Service Manual / Repair Manual
Delivery Method:
Instant Downloadable PDF
Engine Systems:
Engine Removal/Installation, Fuel System, Lubrication, Cooling System, Engine Specifications, Intake & Exhaust
Drivetrain Systems:
Transmission, Drive Chain & Sprockets
Chassis Systems:
Steering System, Shocks
Electrical Systems:
Electrical System, Troubleshooting
Body Work:
Body Work, General Information
Braking System:
Detailed coverage of hydraulic braking systems, including caliper service, master cylinder, brake fluid replacement, and pad inspection/replacement.
Cooling System Details:
Coolant types, flush procedures, thermostat operation, and radiator inspection and repair.
Exhaust System:
Maintenance and troubleshooting of the exhaust system, including mufflers and pipe connections.
Maintenance:
Routine Maintenance, Service Schedules, Fluid Specifications
Repair:
Component Repair, Engine Overhaul, Transmission Service, Electrical Diagnosis
Troubleshooting:
Advanced Troubleshooting, Diagnostic Procedures
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, component replacement (pistons, rings, bearings, seals), and reassembly will be covered.
Suspension Service:
Service procedures for front and rear suspension components, including shock absorber maintenance/rebuild and ski alignment, will be included.
Electrical Diagnostics:
Wiring diagrams, component testing procedures, and troubleshooting flowcharts for ignition, lighting, and starting systems.
Carburetor Overhaul:
Step-by-step instructions for disassembling, cleaning, inspecting, and reassembling carburetors, including jetting specifications.
Track And Suspension Alignment:
Procedures for adjusting track tension and alignment, as well as ski alignment for optimal handling and wear.
Depth:
Comprehensive service and repair procedures for all major systems, including detailed specifications and diagrams.
Diagnostic Tools:
Procedures will cover the use of basic hand tools and specialized tools (if required) for diagnostics and repairs, often referencing tool numbers.
Format:
PDF (Plain, simple, easy-to-use, no ZIP files)
Quality:
Printable (Designed for printing specific pages for workshop use)
Binding:
N/A (Digital Download)
Paper:
N/A (Digital Download)
Text Search:
Likely searchable text within PDF for quick information retrieval.
Engine Types:
Covers various engine displacements including 370cc, 440cc, 550cc, 570cc, 600cc, 800cc, and 1000cc. Specific engine configurations (e.g., 2-stroke, specific bore/stroke, cooling type) will be detailed within the manual for each model.
Performance Data:
Detailed engine specifications including horsepower, torque, RPM ranges, and tuning parameters will be available for each respective model within the manual.
Fuel Delivery:
Carbureted and/or fuel injected systems depending on specific model. Manual covers fuel system components, adjustments, and troubleshooting.
Cooling System:
Both liquid-cooled and fan-cooled engine variants are covered, with specific maintenance and troubleshooting for each cooling system type.
Ignition System:
Details on CDI ignition systems, ignition timing specifications, and troubleshooting of ignition components.
Dimensions:
Exterior dimensions (length, width, height) vary significantly by model (e.g., trail, mountain, crossover). Specific measurements for each covered model will be found within the manual.
Track Dimensions:
While not a direct dimension of the vehicle itself, track width, length, and lug height are critical specifications that will be detailed for each model, impacting performance and fitment.
Dry Weight:
Dry weight will vary by model and engine size. Manual will provide specific weight data for each model.
Safety Ratings:
N/A (Snowmobiles are not typically subjected to standardized automotive crash safety ratings.) Focus will be on operational safety guidelines.
Active Safety:
Manual will cover safety features like throttle control, braking system operation, and steering system integrity.
Passive Safety:
Manual will detail aspects of chassis integrity and body panel design relevant to rider protection, but not in the context of automotive crash structures.
Infotainment Systems:
Basic instrumentation (speedometer, tachometer, fuel gauge, warning lights). No advanced infotainment systems expected for this model year.
Driver Assistance Features:
No electronic driver assistance features (like ABS, traction control) are standard on these models. The manual will focus on mechanical and electrical systems.
Connectivity Options:
N/A
Scheduled Maintenance:
The manual will detail specific service intervals for tasks such as spark plug replacement, belt inspection/replacement, chain adjustment, oil changes (if applicable), and general lubrication based on mileage or operating hours.
Clutch Maintenance:
Specific intervals for clutch inspection, cleaning, weight/spring inspection, and belt replacement will be detailed.
Fluid Requirements:
Critical fluid specifications will be provided, including: Engine oil type and viscosity (e.g., API Service Classification, SAE Viscosity Grade), coolant type and mixture ratio, brake fluid type (DOT standard), and gearbox/chaincase oil type and capacity.
Fuel Type:
Recommended octane rating for gasoline will be specified, along with any specific fuel additives or requirements for 2-stroke oil mixture ratios for oil-injected models.
Common Problems:
While not explicitly stated, a comprehensive repair manual of this era typically includes diagnostic procedures for common issues like carburetor tuning, clutch wear, drive belt slippage, track alignment, and electrical component failures relevant to the 2002 models.
Tune Up Tasks:
Detailed procedures for engine tune-ups, including carburetor synchronization, idle speed adjustment, and ignition timing checks will be included.
Brand Legacy:
Arctic Cat has a long-standing reputation in the powersports industry, particularly in snowmobiles, known for performance and innovation.
Model Lineup 2002:
The 2002 model year represented a diverse lineup for Arctic Cat, including dedicated trail machines (Pantera, ZL, ZR), mountain-specific models (Mountain Cat), and utility/crossover vehicles (Bearcat). This manual covers a significant portion of that range.
Manufacturing Location:
Arctic Cat snowmobiles are historically manufactured in North America, primarily in Thief River Falls, Minnesota.
