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ASTON MARTIN DB7 V12 VANTAGE 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: DB7 V12 Vantage Year: 2002 Body Style: Coupe and Volante (Convertible) 👋 Introduction Market Position Positioning: High-performance luxury grand tourer, exclusive and...
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ASTON MARTIN DB7 V12 VANTAGE 2002 Full Service Repair ManualASTON MARTIN DB7 V12 VANTAGE 2002 Full Service Repair ManualASTON MARTIN DB7 V12 VANTAGE 2002 Full Service Repair ManualASTON MARTIN DB7 V12 VANTAGE 2002 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
DB7 V12 Vantage
Year:
2002
Body Style:
Coupe and Volante (Convertible)
👋 Introduction
Market Position
Positioning:
High-performance luxury grand tourer, exclusive and powerful successor to the DB7 lineage.
Competitive Analysis
Competitors:
Ferrari 456 GT, Bentley Continental GT (later models), Porsche 911 Turbo (996 generation), Mercedes-Benz SL600 AMG.
Key Features
Performance Focus:
Emphasis on the V12 engine's power delivery, refined handling, and luxurious GT experience.
Manual Value Proposition
Usability:
Designed for both DIY enthusiasts and professional mechanics, simplifying complex repair procedures.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, maintenance, and repair
Specific Models Covered:
Aston Martin DB7 V12 Vantage 2002
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for full service manuals of this era and complexity)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
V12 Engine (5.9L, Naturally Aspirated), Ignition System, Fuel System, Cooling System, Lubrication System, Engine Management System (ECU)
Transmission:
ZF 6-speed Manual Transmission, Touchtronic Automatic Transmission (if applicable to 2002 V12 Vantage), Clutch System, Drive Axles
Chassis And Suspension:
Front and Rear Suspension, Steering System, Wheel Alignment
Brakes:
Brake System (Front and Rear Discs, Calipers), ABS (Anti-lock Braking System), Brake Fluid Service
Electrical:
Complete Electrical Schematics, Lighting System, Instrumentation, Power Distribution, Battery, Alternator, Starter Motor, Body Control Modules (BCM)
Body And Interior:
Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Air Conditioning (HVAC), Convertible Top Mechanism (for Volante)
Diagnostics:
Troubleshooting charts, Diagnostic Trouble Codes (DTCs) interpretation, On-Board Diagnostics (OBD-II)
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Replacement
Repair:
Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement, Bodywork Repairs
Troubleshooting:
System-specific diagnostic procedures, Common faults and solutions
Technical Depth
Depth:
Expert Level (covering complete disassembly and reassembly, advanced diagnostics, and calibration)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Medium:
Not Applicable (Digital)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for decompression if applicable)
Compatibility:
All Versions of Windows & Mac
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V12
Displacement:
5.9 liters (5935 cc)
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
420 bhp (426 PS; 313 kW) @ 6000 rpm
Torque:
400 lb-ft (542 Nm) @ 5000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded (95 RON / 91 AKI)
Engine Management
ECU Type:
Likely a Lucas/Visteon or similar advanced ECU for the era
🔧 Transmission
Standard
Standard Transmission:
ZF 6-speed Manual Transmission
Optional
Optional Transmission:
Touchtronic automatic transmission
Features
Clutch Type:
Hydraulically actuated, twin-plate clutch
📐 Dimensions
Exterior
Length:
4,745 mm (186.8 in)
Width:
1,792 mm (70.6 in)
Height:
1,282 mm (50.5 in)
Wheelbase:
2,585 mm (101.8 in)
Weights
Curb Weight:
Approx. 1,760 kg (3,880 lbs) for Coupe, slightly more for Volante
🛡️ Safety Features
Ratings
Crash Safety Design:
Designed with advanced safety cell and crumple zones for its era, though official crash test ratings from modern bodies may not be directly applicable.
Active Features
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Traction Control:
Traction Control System (TCS)
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
Pre-tensioned Seatbelts
💡 Technology Features
Infotainment
Audio System:
Premium audio system, often with CD player and amplifier.
Navigation:
Optional factory navigation system, typically a CRT-based unit.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Auxiliary Inputs:
Limited by era; typically no USB or Bluetooth connectivity without aftermarket modifications.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles (16,000 km) or 12 months, whichever comes first.
Major Service Interval:
Major services at 20,000 or 30,000 mile intervals, including checks on all major systems.
Fluid Specifications
Engine Oil Type:
Synthetic SAE 5W-30 or 5W-40 (refer to manual for exact Aston Martin approved specifications)
Coolant Type:
Ethylene Glycol-based coolant with anti-corrosion inhibitors (e.g., Aston Martin's specified coolant)
Brake Fluid Type:
DOT 4 High-Performance Brake Fluid
Transmission Fluid Manual:
GL-4 or GL-5 SAE 75W-90 Synthetic Gear Oil (specific Aston Martin part number recommended)
Transmission Fluid Automatic:
Mercon V or equivalent ATF (refer to manual for specific ZF Touchtronic fluid)
Known Issues
Engine Reliability:
Generally robust V12, but requires diligent maintenance. Potential for ignition coil or sensor issues.
Electrical Gremlins:
Some owners report minor electrical issues, particularly related to aged wiring or connectors, due to the complex electrical systems of the era.
Suspension Wear:
Wear on bushings and damper components over time, common in high-performance vehicles.
Cooling System:
Ensure regular coolant flushes to prevent corrosion and maintain efficiency.
📚 Vehicle History
Brand Heritage
Legacy:
Aston Martin's long history of creating iconic luxury sports cars and grand tourers.
Model Evolution
Predecessor:
DB7 (with inline-six engine), which was a significant revival for the brand.
Vantage Introduction:
The V12 Vantage represented a significant performance upgrade, using the more powerful V12 engine derived from the Virage/V8 Vantage.
Production
Production Period:
DB7 V12 Vantage produced from 1999 to 2003.
Manufacturing Location:
Newport Pagnell, Buckinghamshire, England.
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
Widely praised by automotive press for its styling, V12 engine performance, and the blend of luxury and sportiness.
Model Significance:
Considered a modern classic, representing a peak of Aston Martin's design and engineering before newer models.
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