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BMW M3 2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2002 Codes Chassis Code: E46 Engine Code: S54 👋 Introduction Market Position Segment: High-performance compact executive car Target Audience: Enthusiasts, DIY...
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UGS: 433358
Mots clés: 2002 BMW Car Cars M3 Misc
BMW M3 2002 Service Repair Workshop ManualBMW M3 2002 Service Repair Workshop ManualBMW M3 2002 Service Repair Workshop ManualBMW M3 2002 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
2002
Codes
Chassis Code:
E46
Engine Code:
S54
👋 Introduction
Market Position
Segment:
High-performance compact executive car
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops specializing in BMW
Competitive Analysis
Competitors 2002:
Mercedes-Benz C32 AMG, Audi S4 (B5), Cadillac CTS-V (later)
Key Features Vehicle
Performance Focus:
Track-inspired engineering, potent engine, balanced chassis, driver engagement
Key Features Manual
Value Proposition:
Empowers owners and technicians with factory-level repair knowledge, reducing reliance on dealerships and third-party specialists.
📋 Manual Details
Coverage Areas
Primary Focus:
Service, Repair, Maintenance, Diagnostics, Troubleshooting
Secondary Focus:
Component Removal & Installation, Electrical Schematics, Technical Specifications
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Official Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (S54), VANOS, Intake System, Fuel System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Transmission (SMG / Manual), Clutch, Driveshafts, Differential, Axles
Suspension Steering:
Front & Rear Suspension, Steering System, Power Steering
Brakes:
Brake System (ABS, DSC), Brake Calipers, Rotors, Lines, Parking Brake
Electrical:
Battery, Charging System, Ignition System, Lighting, Instrument Cluster, ECUs, DME, SMG Control Unit, Wiring Diagrams
Body:
Body Panels, Doors, Windows, Locks, Exterior Trim, Interior Trim, Seats, Roof Panel (Convertible)
HVAC:
Heating, Ventilation, Air Conditioning System
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Inspection Intervals
Repair:
Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis & Replacement
Diagnostics:
Troubleshooting Engine Performance, ABS/DSC Faults, SMG Issues, Electrical Gremlins, Diagnostic Trouble Codes (DTCs)
Disassembly Assembly:
Step-by-step instructions for component removal and installation
Technical Depth
Depth:
Comprehensive: From basic fluid changes to full engine and transmission rebuilds, including electrical diagnostics with wiring schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Quality:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-cylinder
Engine Code:
S54B32
Displacement:
3.2 Liters (3246 cc)
Bore X Stroke:
87.0 mm x 91.0 mm
Compression Ratio:
11.5:1
Valvetrain:
DOHC, 24 Valves, Double VANOS
Performance
Horsepower:
333 hp @ 7900 rpm (US Market)
Torque:
262 lb-ft @ 4900 rpm (US Market)
Redline:
8000 rpm
Fuel System
Induction:
Individual Throttle Bodies (ITBs)
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic ME7.2)
Fuel Type:
Premium Unleaded (91+ Octane Recommended)
🔧 Transmission
Standard
Type:
6-Speed Manual (Getrag 420G)
Optional
Type:
6-Speed Sequential Manual Gearbox (SMG II)
Features
Clutch:
Hydraulically operated single-plate dry clutch
Gear Ratios Manual:
1st: 4.23:1, 2nd: 2.50:1, 3rd: 1.67:1, 4th: 1.24:1, 5th: 1.00:1, 6th: 0.83:1, Reverse: 3.90:1
Smg Features:
Paddle shifters, adjustable shift programs (Sport, Super Sport), launch control
Fluid Type
Manual Transmission Fluid:
BMW MTF-LT-2 (or equivalent synthetic gear oil, e.g., Castrol BOT 328)
Smg Hydraulic Fluid:
Pentosin CHF 11S
📐 Dimensions
Exterior
Length:
177.7 in (4513 mm)
Width:
68.6 in (1742 mm)
Height:
53.7 in (1365 mm) (Coupe) / 54.4 in (1382 mm) (Convertible)
Wheelbase:
107.5 in (2732 mm)
Front Track:
58.7 in (1491 mm)
Rear Track:
59.0 in (1500 mm)
Weights
Curb Weight:
Approx. 3450-3570 lbs (1565-1620 kg) depending on body style and transmission
Gross Vehicle Weight Rating:
Approx. 4343 lbs (1970 kg)
Cargo
Trunk Volume:
11.0 cu ft (Coupe) / 12.4 cu ft (Convertible - top up)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (Driver), 5-star (Passenger)
IIHS Side Impact:
Good
Active Features
Traction Control:
Dynamic Stability Control (DSC) with M Dynamic Mode (MDM)
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Headlights:
Xenon Adaptive Headlights (Optional)
Passive Features
Airbags:
Frontal airbags, Side-impact airbags
Seatbelts:
Three-point inertia-reel seat belts with front-seat pretensioners and force limiters
Chassis Structure:
Reinforced body structure, crumple zones
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional CD/RDS radios, optional Navigation system (MKIII)
Audio System:
Harmon Kardon premium audio system (optional)
Driver Assistance
Cruise Control:
Standard electronic cruise control
Parking Sensors:
Park Distance Control (PDC) - optional
Connectivity
Telematics:
BMW Assist (telematics system, subscription based)
🔧 Maintenance
Service Intervals
Oil Service:
Condition Based Service (CBS) system, typically every 10,000-15,000 miles or annually. Check OBC (On-Board Computer) for specific interval.
Spark Plugs:
Every 60,000 miles (NGK BKR6EQUP recommended)
Air Filters:
Inspect every oil service, replace as needed or every 30,000 miles.
Brake Fluid:
Every 2 years (DOT 4)
Coolant:
BMW Blue Antifreeze/Coolant, flush and replace every 4 years.
Fluid Specifications
Engine Oil:
SAE 10W-60 (BMW Longlife-01 specification recommended, e.g., Castrol TWS Motorsport)
Engine Oil Capacity:
6.5 Liters (6.9 US Quarts)
Power Steering Fluid:
Pentosin CHF 11S
Differential Fluid:
SAE 75W-90 (API GL-5), limited slip differential oil required.
Known Issues
Rod Bearings:
Potential wear due to oil type and lubrication during break-in. Many owners opt for upgraded bearings.
Vanos Seals:
Failure of the primary and secondary VANOS piston seals can lead to loss of low-end torque and rough idle.
Smg Pump:
SMG hydraulic pump failure or leaks, causing shifting issues. Accumulator can also fail.
Subframe Mounts:
Cracking or separation of rear subframe mounting points due to chassis stress.
Throttle Actuators:
Failure of individual throttle body actuators can cause rough running or loss of power.
📚 Vehicle History
Brand Heritage
Bmw Motorsport:
Established in 1972, BMW M GmbH is BMW's performance division, renowned for motorsport success and road-going performance vehicles.
Model Evolution
E30 M3:
Iconic first-generation M3 (1986-1991), homologation special for racing.
E36 M3:
Second generation (1992-1999), more refined and powerful, introduced various engine iterations.
E46 M3:
Third generation (2000-2006), considered by many as the pinnacle of naturally aspirated M cars, featuring the S54 engine.
E46 M3 Variants:
Available as Coupe and Convertible, with optional SMG II transmission.
Production
Production Years:
2000-2006
Manufacturing Location:
Regensburg, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver 'Ten Best' list multiple times (e.g., 2001, 2002, 2003)
Road And Track:
Frequently praised by automotive journalists for its driving dynamics and engine performance.
Certifications
Emissions:
Meets EPA and CARB emission standards for its model year.
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