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CITROEN Evasion 2.0i 16V 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Evasion Year: 2002 Engine Variant: 2.0i 16V Codes Engine Code: EW10J4 👋 Introduction Market Position Market Position: A comprehensive technical resource for owners...
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CITROEN Evasion 2.0i 16V 2002 Full Service Repair ManualCITROEN Evasion 2.0i 16V 2002 Full Service Repair ManualCITROEN Evasion 2.0i 16V 2002 Full Service Repair ManualCITROEN Evasion 2.0i 16V 2002 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
Evasion
Year:
2002
Engine Variant:
2.0i 16V
Codes
Engine Code:
EW10J4
👋 Introduction
Market Position
Market Position:
A comprehensive technical resource for owners and independent repair shops of the Citroën Evasion MPV, specifically targeting the 2.0i 16V petrol engine variant for the 2002 model year.
Competitive Analysis
Value Proposition:
Offers detailed, manufacturer-level repair information, mimicking the resources used by dealership service departments, at a fraction of the cost. Provides immediate digital access, enhancing usability for on-the-go diagnostics and repairs.
Key Features
Key Features:
Detailed diagrams, step-by-step procedures, troubleshooting guides, electrical schematics, professional quality, instant download, printable format.
User Audience:
Designed for both DIY (Do-It-Yourself) individuals with basic mechanical knowledge and experienced professional automotive technicians.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, maintenance, and repair for the Citroën Evasion 2.0i 16V (2002 model year)
Page Count
Page Count:
Exact page count not specified, but described as 'most complete' and 'covers every single detail'.
Manual Type
Manual Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
Engine mechanical (assembly, disassembly, overhaul), Fuel system, Ignition system, Cooling system, Lubrication system, Exhaust system, Electrical system (wiring diagrams, components, diagnosis), Power train (transmission, drivetrain), Braking system, Steering system, Suspension system (front and rear), HVAC system, Bodywork (interior and exterior, trim, panels), Chassis, Diagnostic procedures, Troubleshooting
Body Electrical:
Wiring diagrams for all major electrical circuits, including lighting, accessories, engine management, climate control, and body control modules. Troubleshooting of electrical faults, fuse box layouts, component location.
Climate Control:
Servicing and repair of the air conditioning system (refrigerant types and capacities, compressor, condenser, evaporator, drier), heater core, blower motor, and control panel.
Procedures Included
Procedures:
Routine maintenance (oil changes, filter replacements, fluid checks), Scheduled maintenance, Component removal and installation, Major repairs, Overhauls, Troubleshooting guides, Diagnostic steps, Electrical troubleshooting, Clutch replacement, Brake system bleeding and servicing, Suspension component replacement, Timing belt replacement, Emission control system servicing, Air conditioning system servicing
Engine Rebuild:
Complete engine overhaul procedures, including cylinder head removal and reassembly, piston and connecting rod installation, crankshaft bearing replacement, oil pump servicing, timing chain/belt adjustment.
Wheel Alignment:
Specifications for front and rear wheel alignment (camber, castor, toe) and procedures for adjustment.
Body Repair:
Procedures for body panel replacement, dent repair, welding, painting preparation, and interior trim removal/installation.
Technical Depth
Depth:
Detailed step-by-step instructions with exploded pictures and diagrams, suitable for both DIY enthusiasts and professional mechanics. Covers complete disassembly and reassembly.
Diagnostic Tools:
Details on diagnostic procedures, likely involving OBD-II scanning and interpretation of fault codes, along with specific manufacturer diagnostic routines.
📊 Manual Specifications
File Format
File Format:
PDF
Zoom Capability:
YES
Print Quality
Print Quality:
Full Printable (high-quality diagrams and text)
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
Not applicable (Digital)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip (or equivalent decompression software)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated petrol
Displacement:
1997 cc (2.0 Liters)
Valvetrain:
DOHC (Double Overhead Camshaft), 16 Valves
Performance
Horsepower:
Approximately 136 PS (134 bhp; 100 kW) at 6000 rpm (for EW10J4 engine)
Torque:
Approximately 190 Nm (140 lb-ft) at 4100 rpm (for EW10J4 engine)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Petrol (95 RON recommended)
Engine Management
ECU System:
Likely Bosch Motronic or similar electronic engine management system
Emissions Control:
Catalytic converter, EGR (Exhaust Gas Recirculation) system, secondary air injection (depending on market variant).
🔧 Transmission
Standard
Transmission Type:
5-speed manual (likely BE4/5 gearbox)
Optional
Transmission Type:
4-speed automatic (likely AL4 gearbox)
Features
Fluid Type Manual:
Refer to manual for specific API GL-4 or GL-5 gear oil specification (e.g., Motul Gear 300 75W-90 or equivalent)
Fluid Type Automatic:
ATF LT 71141 or equivalent (e.g., Mobil ATF LT 71141)
Clutch Type:
Hydraulically actuated dry single-plate clutch
📐 Dimensions
Exterior
Length:
Approximately 4,450 mm (175.2 in)
Width:
Approximately 1,830 mm (72.0 in) (excluding mirrors)
Height:
Approximately 1,700 mm (66.9 in)
Cargo
Cargo Volume Seats Up:
Approximately 550 - 620 liters (19.4 - 21.9 cu ft) depending on configuration
Cargo Volume Seats Down:
Up to 2,100 liters (74.2 cu ft) with rear seats folded
Weights
Curb Weight:
Approximately 1,550 kg - 1,650 kg (3,417 - 3,638 lbs) depending on transmission and options
Gross Vehicle Weight:
Typically around 2,400 kg (5,291 lbs)
Towing Capacity:
Refer to vehicle's owner's manual or VIN plate for specific towing limits.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not readily available for this specific model year in detail, but contemporary MPVs generally achieved 3-4 stars.
Active Features
Active Safety:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), potentially Brake Assist
Passive Features
Passive Safety:
Front airbags, likely side airbags (optional), three-point seatbelts with pre-tensioners for all occupants, ISOFIX child seat anchors
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/cassette or CD player, possibly with steering wheel controls. Limited advanced features by modern standards.
Driver Assistance
Driver Assistance Features:
Cruise control (optional), rear parking sensors (optional on later models).
Connectivity
Connectivity Features:
Basic auxiliary input for aftermarket audio devices possible, but no factory Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first, depending on driving conditions. Refer to manual for exact schedule.
Timing Belt Interval:
Crucial for EW10J4 engine. Typically 120,000 km (75,000 miles) or 5 years, whichever comes first. Manual will have the precise interval and replacement procedure.
Fluid Specifications
Engine Oil Specification:
Likely PSA B71 2296 or ACEA A3/B4, viscosity SAE 5W-40 or 10W-40. Consult manual for precise OEM recommendation.
Coolant Specification:
OAT (Organic Acid Technology) type coolant, typically purple or pink (e.g., PSA coolant or Havoline XCL)
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
Citroën XUD-9 or PSF1 type (e.g., Total Fluide ATX or equivalent)
Transmission Fluid Capacity:
Manual transmission: Approx. 2.0-2.2 liters. Automatic transmission: Approx. 6.0 liters. (Refer to manual for exact fill quantities)
Known Issues
Common Issues:
Potential for electronic faults (e.g., ABS sensor issues, ECU problems), premature wear on certain suspension components, early automatic transmission issues (AL4), exhaust manifold cracks, water ingress in footwells, sticky BSI (Body Control Unit) issues, thermostat housing leaks.
Common Issues Engine:
Oil leaks from sump or rocker cover gaskets, cooling system leaks (radiator, hoses, expansion tank), occasional oil consumption.
Common Issues Suspension:
Worn front wishbone bushes, worn track rod ends, rear axle bearing wear.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Citroën, a French manufacturer known for innovation, comfort, and distinctive design, with a long history in vehicle manufacturing dating back to 1919.
Model Evolution
Model Evolution:
The Citroën Evasion (also sold as Fiat Ulysse, Lancia Zeta, and Peugeot 806 under the Eurovan project) was a large MPV introduced in 1994. The 2002 model falls within the first generation, which received a facelift in 2002, introducing updated styling and engines.
Production
Production Period:
1994 – 2002 (first generation)
Manufacturing Location:
Sevel Nord plant, Hordain, France
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