Dodge Intrepid 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2002 Vin Code: T Generation Generation Name: Second Generation (LH) Generation Years: 1998-2004 Codes Platform Code: LH 👋 Introduction Market Position...

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Taper: Car

Distributeur:

UGS: 476766

Mots clés: 2002 Car Cars Dodge Intrepid Misc

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Intrepid

Year:

Vin Code:

Generation

Generation Name:

Second Generation (LH)

Generation Years:

1998-2004

Codes

Platform Code:

👋 Introduction

Market Position

Market Position:

Full-size sedan competing in the highly contested domestic sedan market against rivals like the Ford Taurus, Chevrolet Impala, and Toyota Avalon. Positioned as a stylish and performance-oriented option within the Dodge lineup.

Competitive Analysis

Competitive Analysis:

The 2002 Intrepid offered a unique styling statement and a focus on driver engagement, differentiating it from more conservatively styled competitors. Its feature set and pricing were competitive for the segment.

Key Features

Key Features:

• Distinctive cab-forward design

• Spacious interior

• Available powerful V6 engines

• Comfortable ride quality

• Front-wheel drive platform

📋 Manual Details

Coverage Areas

Coverage Areas List:

• Lubrication & Maintenance

• Suspension

• Driveline

• Brakes

• Cooling System

• Fuel System

• Exhaust System

• Steering System

• Engine Mechanical

• Engine Control System

• Transmission (Automatic)

• Body & Chassis

• Heating, Ventilation & Air Conditioning (HVAC)

• Electrical System

• Wiring Diagrams

• Troubleshooting

• Specifications

• Diagnostic Trouble Codes (DTCs)

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Factory Service Manual

Language

Language:

English

Format

Format:

Downloadable Digital File (likely PDF)

📖 Manual Coverage

Systems Covered

Systems Covered List:

• Engine (all components and systems)

• Automatic Transmission (42LE)

• Braking System (ABS, RWAL, conventional)

• Suspension System (front and rear)

• Steering System

• Fuel System (delivery, injection, evaporative)

• Exhaust System

• Cooling System

• Electrical System (charging, starting, ignition, lighting, accessories)

• Body and Chassis (frame, panels, interior trim)

• HVAC System

• Ignition System

• Emissions Control System

Procedures Included

Procedures Included List:

• Routine Maintenance

• Scheduled Maintenance

• Diagnosis and Troubleshooting of all Systems

• Component Removal and Installation

• Component Rebuilding/Overhaul

• Adjustment Procedures

• Torque Specifications

• Fluid Level Checks and Changes

• Electrical Component Testing

• Diagnostic Trouble Code (DTC) interpretation and repair

• On-Board Diagnostics (OBD-II) procedures

• Wheel Alignment Specifications

• Brake Bleeding Procedures

• Air Conditioning Service and Recharge

Technical Depth

Technical Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

📊 Manual Specifications

File Format

File Format:

PDF (Searchable and Printable)

Print Quality

Print Quality:

High Resolution, Clear Diagrams and Text

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Primary Engine Option:

2.7L Magnum V6 (EER)

2.7L Engine Displacement:

2736 cc (167 cu in)

2.7L Engine Horsepower:

200 hp @ 5800 rpm

2.7L Engine Torque:

192 lb-ft @ 4400 rpm

Secondary Engine

Secondary Engine Option:

3.2L Magnum V6 (EAK)

3.2L Engine Displacement:

3204 cc (196 cu in)

3.2L Engine Horsepower:

225 hp @ 6400 rpm

3.2L Engine Torque:

216 lb-ft @ 4500 rpm

Tertiary Engine

Tertiary Engine Option:

3.5L High Output Magnum V6 (EGW) - Primarily for ES/ESX trims

3.5L Ho Engine Displacement:

3518 cc (215 cu in)

3.5L Ho Engine Horsepower:

240 hp @ 6400 rpm

3.5L Ho Engine Torque:

249 lb-ft @ 3800 rpm

Fuel System

Fuel System Type:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type Recommendation:

Unleaded Regular Octane 87 (minimum)

Engine Construction

Engine Block Material:

Aluminum Alloy

Cylinder Head Material:

Aluminum Alloy

Engine Features

Valvetrain:

Single Overhead Camshaft (SOHC) per cylinder bank, 2 valves per cylinder (24 valves total)

🔧 Transmission

Standard

Standard Transmission:

42LE Automatic Transmission

Optional

Optional Transmission:

N/A (Only 42LE offered)

Features

Transmission Features:

Electronically controlled, four-speed automatic with overdrive

Fluid Specifications

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid, Type 9602)

Transmission Fluid Capacity:

8.2 Quarts (7.8 Liters)

📐 Dimensions

Exterior

Length:

198.9 inches (5052 mm)

Width:

74.4 inches (1890 mm)

Height:

56.0 inches (1422 mm)

Wheelbase:

113.0 inches (2870 mm)

Interior

Front Headroom:

39.9 inches (1013 mm)

Front Legroom:

43.7 inches (1109 mm)

Rear Headroom:

38.3 inches (973 mm)

Rear Legroom:

37.4 inches (950 mm)

Cargo

Trunk Volume:

16.7 cubic feet (473 liters)

Weights

Curb Weight Min:

3535 lbs (1603 kg) (2.7L)

Curb Weight Max:

3700 lbs (1678 kg) (3.5L HO)

Gross Vehicle Weight Rating Gvwr:

4600 lbs (2087 kg) (approx.)

Wheels Tires

Wheelbase Bolt Pattern:

5x100mm

Standard Tire Size:

205/55R16 (SE, ES)

Optional Tire Size:

225/55R17 (ES, ESX, Intrepid R/T)

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact Rating:

★★★★☆ (4/5 Stars)

NHTSA Passenger Front Impact Rating:

★★★★☆ (4/5 Stars)

IIHS Side Impact Rating:

Good (for models with side airbags)

Active Features

Active Safety Features:

• Anti-lock Braking System (ABS)

• Traction Control (optional on some trims)

Passive Features

Passive Safety Features:

• Dual front airbags

• Optional front seat-mounted side airbags

• Height-adjustable seatbelts

• Crumple zones

• Reinforced safety cage

💡 Technology Features

Infotainment

Infotainment System:

Standard AM/FM stereo with CD player, optional premium Infinity audio system, optional cassette player, optional in-dash 6-disc CD changer.

Driver Assistance

Driver Assistance Features:

• Cruise control

• Optional steering wheel audio controls

Connectivity

Connectivity Features:

Power windows, power door locks, remote keyless entry (optional).

Lighting

Headlight Type:

Halogen composite headlights

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic blend or full synthetic oil).

Air Filter Replacement Interval:

Every 30,000 miles (48,000 km) or as needed based on driving conditions.

Spark Plug Replacement Interval:

Platinum-tipped spark plugs: 100,000 miles (160,000 km). Standard ignition: 30,000 miles (48,000 km).

Coolant Flush Interval:

Every 5 years or 100,000 miles (160,000 km).

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 (API Certified, meeting ILSAC GF-3 or later)

Engine Oil Capacity:

4.5 Quarts (4.3 Liters) for 2.7L; 5.0 Quarts (4.7 Liters) for 3.2L and 3.5L HO

Coolant Type:

Mopar OAT (Organic Additive Technology) HOAT Antifreeze/Coolant (Orange)

Coolant Capacity:

11.2 Quarts (10.6 Liters) for 2.7L and 3.2L; 11.5 Quarts (10.9 Liters) for 3.5L

Brake Fluid Type:

DOT 3

Known Issues

Common Issues:

• Head gasket leaks (especially on 2.7L engine)

• Intake manifold gasket leaks

• Oil sludge buildup if maintenance is neglected

• Transmission solenoid issues

• Premature wear on suspension components (ball joints, control arm bushings)

• Power steering pump noise or leaks

• HVAC blend door actuator failures

• Oxygen sensor failures

• Window regulator failures

📚 Vehicle History

Brand Heritage

Brand Heritage:

Dodge, a division of Chrysler Corporation (later DaimlerChrysler), has a long history of producing performance-oriented and bold-styled vehicles. The Intrepid lineage is rooted in the innovative cab-forward design philosophy introduced in the 1990s.

Model Evolution

Model Evolution Overview:

The Intrepid was part of Chrysler's LH platform. The second generation (1998-2004) featured significant styling updates, improved aerodynamics, and a revised powertrain lineup. The 2002 model year represented a mid-cycle refresh with minor styling tweaks and feature enhancements. Trims typically included SE, ES, and ESX, with the ESX and Intrepid R/T (introduced later) offering higher performance options.

Production

Production Location:

Brampton Assembly Plant, Brampton, Ontario, Canada

Production Years For Model:

1993-2004

🏆 Awards & Recognition

Recognitions

Recognitions:

While specific awards for the 2002 model are not widely documented, the LH platform and its predecessors received recognition for styling and innovation in the automotive press during their respective production runs. The Intrepid was often praised for its distinctive design and value proposition.