2002 Fiat Stilo Service and Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: Stilo Year: 2002 Generation First Generation Start Year: 2001 First Generation End Year: 2010 Codes Chassis Code: 192 👋 Introduction Market Position Target...

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Taper: Car

Distributeur:

UGS: 165440

Mots clés: 2002 Car Cars Fiat Stilo

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Stilo

Year:

Generation

First Generation Start Year:

First Generation End Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Fiat Stilo Owners, Independent Repair Shops, DIY Enthusiasts

Competitive Analysis

Value Proposition:

Provides comprehensive, dealership-level repair and maintenance information at a fraction of the cost.

Key Features

Digital Format Benefit:

Convenient, searchable, easily printable, no physical wear and tear.

Content Benefit:

Empowers users to perform their own repairs, increasing vehicle longevity and reducing service costs.

📋 Manual Details

Coverage Areas

Service Type:

Service and Repair

Model Coverage:

All Models

Repair Scope:

A-Z Comprehensive

Page Count

Estimated Page Count:

Varies by specific edition, but described as complete for all repairs.

Manual Type

Type:

Factory-Equivalent Technical Service Manual

Language

Language:

English

Format

Format:

PDF (Digital)

Compatibility:

Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac

📖 Manual Coverage

Systems Covered

Engine:

Complete Engine Service, Diagnosis, and Repair

Control System:

Engine Control System, ECU Diagnosis, Sensor/Actuator Testing

Mechanical:

All Mechanical Systems and Components

Fuel Service:

Fuel System Components, Fuel Injection, Fuel Pump, Injectors

Emission Control:

Emission Control Systems, Catalytic Converter, Oxygen Sensors

Intake Exhaust Cooling:

Intake Manifold, Exhaust System, Cooling System, Radiator, Water Pump

Lube:

Lubrication System, Oil Pump, Oil Filter, Oil Cooler

Ignition Starting Charging:

Ignition System, Starting System, Charging System, Alternator, Battery, Starter Motor

Automatic Transmission:

Automatic Transmission Service, Diagnosis, and Repair

Clutch:

Clutch System Service and Repair

Manual Transmission:

Manual Transmission Service, Diagnosis, and Repair

Transfer Propeller Shaft:

Transfer Case and Propeller Shaft Service

Drive Shaft:

Drive Shaft and CV Joint Service

Differential:

Differential Service and Repair

Axle Suspension:

Axle and Suspension System Service, Diagnosis, and Repair

Tire Wheel:

Tire and Wheel Service, Alignment Specifications

Brake Control:

Brake Control Systems, ABS, Traction Control

Brake:

Brake System Service, Diagnosis, and Repair (Pads, Rotors, Lines, Calipers)

Parking Brake:

Parking Brake System Service

Steering Column:

Steering Column Service and Repair

Power Steering:

Power Steering System Service, Diagnosis, and Repair

Air Conditioning:

Air Conditioning System Service, Diagnosis, and Recharge

Supplemental Restraint System:

SRS (Airbag) System Diagnosis and Repair

Seat Belt:

Seat Belt System Service

Engine Immobilizer:

Engine Immobilizer System Diagnosis and Repair

Cruise Control:

Cruise Control System Service and Repair

Wiper Washer:

Wiper and Washer System Service

Door Lock:

Door Lock and Central Locking System Service

Meter Audio Visual:

Instrument Cluster, Audio System, and Visual Display Service

Horn:

Horn System Service

Windshield Glass Mirror:

Windshield, Glass, and Mirror Service and Replacement

Instrument Panel:

Instrument Panel Assembly, Gauges, and Warning Lights

Seat:

Seat Service and Adjustment Mechanisms

Engine Hood Door:

Hood, Doors, Hinges, and Latches Service

Exterior Interior:

Exterior Body Panels, Trim, and Interior Trim Component Service

Electrical:

Complete Vehicle Electrical System, Wiring, Fuses, Relays

Multiplex Can Communication:

Multiplexing/CAN Bus Communication System Diagnosis

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections

Troubleshooting:

Diagnostic Procedures, Symptom-Based Troubleshooting Charts

Repair:

Step-by-Step Repair Instructions for all covered systems

Diagnosis:

On-Board Diagnostics (OBD) Information, Diagnostic Trouble Codes (DTCs)

Specifications:

Tightening Torques, Clearances, Fluid Capacities, Electrical Specifications

Wiring Schematics:

Complete Electrical Wiring Schematics for all circuits

Technical Depth

Depth:

Factory Level Detail, Suitable for Professional Technicians and Advanced DIYers

Content Quality:

Vehicle-Specific, Not Generic Information

📊 Manual Specifications

File Format

Format:

Searchability:

Likely Searchable Text (depending on PDF source)

Print Quality

Printability:

Fully Printable, Allows for Enlargement of Images/Diagrams

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

Requirements

Software Requirements:

Adobe PDF Reader, Winzip (Free Online)

⚙️ Engine Specifications

Primary Engine

Engine Options 2002:

Likely includes variants such as 1.2L Fire, 1.6L Fire, 1.8L 'Torque' (GM Ecotec), and potentially 1.9L JTD diesel engines.

Performance

Performance Details:

Manual provides specific horsepower, torque, and performance data for each engine variant.

Fuel System

Fuel Delivery:

Details on Gasoline Direct Injection (GDI) or Multi-Point Fuel Injection (MPI) and Common Rail Direct Injection (CRDI) for diesel.

🔧 Transmission

Standard

Standard Transmission Type:

Manual transmission likely standard on base models.

Optional

Optional Transmission Type:

Automatic or Dualogic (automated manual) transmissions available on some variants.

Features

Transmission Fluid Specs:

Manual will specify correct transmission fluid types and capacities.

📐 Dimensions

Exterior

Body Styles:

Available as 3-door and 5-door hatchback.

Weights

Curb Weight:

Varies by engine and trim, typically between 1200-1400 kg.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Refer to manual for specific crash test data and ratings for the 2002 model year.

Active Features

Active Safety Systems:

ABS, EBD (Electronic Brakeforce Distribution), ESP (Electronic Stability Program) on higher trims/options.

Passive Features

Passive Safety Features:

Multiple airbags (front, side, curtain), pre-tensioned seatbelts.

💡 Technology Features

Infotainment

Infotainment Features:

Standard radio/CD player, optional premium audio, potentially early integrated navigation systems on higher trims.

Driver Assistance

Driver Assistance Systems:

Cruise control, parking sensors (rear, on some models).

Connectivity

Connectivity Options:

Limited by 2002 standards; likely basic Bluetooth or hands-free phone preparation on later production runs.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 15,000 km or 1 year for petrol engines, subject to driving conditions. Diesel may vary.

Timing Belt Interval:

Crucial! Typically 90,000-120,000 km or 5-6 years for petrol engines. Consult manual for exact interval.

Fluid Specifications

Engine Oil Specification:

Likely SAE 5W-30 or 10W-40 API SN/CF, ACEA A3/B4. Specific grade and spec in manual.

Coolant Specification:

Antifreeze/coolant, typically a long-life silicate-free type (e.g., Paraflu UP).

Known Issues

Common Problems:

Potential issues include suspension wear (e.g., ball joints, anti-roll bar links), electrical gremlins (especially with multiplexed systems), clutch wear on manuals, and EGR valve/DPF issues on diesel models.

📚 Vehicle History

Brand Heritage

Fiat Heritage:

Fiat has a long history of producing compact and subcompact cars, known for their distinctive Italian styling and often innovative engineering.

Model Evolution

Stilo Positioning:

The Stilo was Fiat's entry into the C-segment family hatchback market, intended to be a more premium and versatile offering than its predecessors.

Production

Manufacturing Location:

Primarily manufactured in Italy (e.g., Cassino plant).

🏆 Awards & Recognition

Recognitions

Design Awards:

While specific major 'awards' for the Stilo are not widely publicized, its design was a departure for Fiat and aimed for a more substantial feel in the segment.