Vehicle Segment:
Large MPV (Multi-Purpose Vehicle)
Target Audience:
Families, people carriers
Competitors 2002:
Renault Espace, Peugeot 807, Citroën C8, Ford Galaxy, Volkswagen Sharan, Seat Alhambra
Body Style:
MPV (7-seater)
Platform Sharing:
Based on the PSA Group (Peugeot-Citroën) platform, shared with Peugeot 807 and Citroën C8.
Value Proposition:
Provides comprehensive DIY repair and maintenance capabilities, reducing reliance on expensive dealerships and specialized workshops.
Engine Mechanical:
Complete overhaul, component testing, timing belt replacement, fuel injection system diagnosis and repair, lubrication system service, cooling system service, emissions control systems.
Engine Electrical:
ECU diagnosis, sensor testing (crankshaft, camshaft, MAP, temperature), ignition system (indirect for diesel), glow plug system, starter motor, alternator, wiring diagrams.
Transmission:
Manual and Automatic transmission servicing, clutch replacement (manual), torque converter diagnosis (automatic), gear shift linkage adjustment, transmission fluid change and specifications.
Brakes:
Hydraulic system diagnosis, ABS system diagnosis and repair, brake pad and disc replacement, caliper servicing, brake fluid flush and specifications, parking brake adjustment.
Suspension Steering:
Front and rear suspension component inspection and replacement (struts, shocks, bushings, ball joints, tie rods), power steering system diagnosis and fluid, wheel alignment procedures.
Electrical Body:
Lighting systems, power windows, central locking, sunroof operation, wiper and washer systems, horn, instrument cluster, interior and exterior lighting schematics, fuse and relay locations.
HVAC:
Air conditioning system service, refrigerant handling, compressor diagnosis, heater core replacement, ventilation system operation and fan speed control.
Routine Maintenance:
Oil and filter change, air filter replacement, fuel filter replacement, coolant flush, spark plug replacement (if applicable for petrol variants, but not for HDi), tire rotation and pressure checks.
Troubleshooting:
Diagnostic flowcharts for common engine, transmission, electrical, and brake system issues, fault code interpretation.
Major Repairs:
Engine rebuild procedures, cylinder head removal and installation, transmission overhaul, suspension component replacement, body panel repair and replacement.
Diagnostic Tools:
Use of OBD-II scanner, multimeter for electrical testing, pressure gauges for fuel and cooling systems.
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures.
Euro Ncap Rating:
4 Stars (2001 testing for similar platform vehicles)
ABS:
Standard Anti-lock Braking System
Esp:
Optional Electronic Stability Programme
Traction Control:
Standard (ASR - Traction Control)
Airbags:
Driver, front passenger, side airbags (depending on trim level)
Seatbelts:
3-point seatbelts with pretensioners for all seats
Child Seat Anchors:
ISOFIX mounting points
Head Unit:
Factory fitted radio/CD player, optional navigation system.
Display:
Central multi-function display for trip computer, radio information, and navigation.
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Optional rear parking sensors.
Phone Integration:
Optional Bluetooth hands-free system.
Oil Change Interval:
Every 20,000 km or 1 year, whichever comes first (check specific usage conditions).
Timing Belt Replacement:
Every 120,000 km or 5 years, whichever comes first. Crucial for this engine.
Engine Oil Spec:
API CF/CG-4 or ACEA B3/B4, viscosity SAE 5W-40 or 10W-40 (synthetic recommended).
Coolant Spec:
Ethylene glycol-based coolant, OAT (Organic Acid Technology) type, pre-diluted 50/50 with distilled water. Fiat recommends Paraflu UP.
Transmission Oil Manual:
API GL-4, SAE 75W-80
Transmission Oil Automatic:
Specify ATF type for AL4/DP0 gearbox, e.g., LT 71141 or equivalent.
Engine Issues:
Potential for turbocharger wear, injector issues, EGR valve clogging, glow plug failure, timing belt tensioner failure (if not replaced on schedule).
Transmission Issues:
Automatic transmission (AL4) can be prone to solenoid issues or hydraulic faults. Manual clutch wear.
Electrical Issues:
Wiring loom degradation in older vehicles, intermittent issues with door locks, windows, and instrument cluster.
Suspension Steering Issues:
Wear in suspension bushings, ball joints, and steering rack due to vehicle weight and usage.
HVAC Issues:
AC compressor clutch failure, blower motor resistor issues.
Fiat Mpv History:
Fiat has a long history with MPVs, notably the Fiat Multipla and the previous generation Fiat Ulysse.
Ulysse Generation 2:
The 2002 model represents the second generation of the Fiat Ulysse, a significant redesign and platform evolution.
Manufacturing Plant:
Sevel Sud plant in Atessa, Italy (shared production with PSA)
Production Years:
2002-2008 (for this generation)
