Isuzu Rodeo UE 2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Rodeo Year: 2002 Chassis Code: UE Codes Manual Product Code: Not specified in product info 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size SUV...

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Taper: Car

Distributeur:

UGS: 395133

Mots clés: 2002 Car Cars Isuzu Misc Rodeo UE

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

Rodeo

Year:

Chassis Code:

Codes

Manual Product Code:

Not specified in product info

👋 Introduction

Market Position

Vehicle Segment:

Compact/Mid-size SUV

Target Audience:

Enthusiast DIYers and professional automotive repair technicians

Competitive Analysis

Key Competitors 2002:

Honda CR-V, Toyota RAV4, Ford Escape, Jeep Cherokee (XJ/Liberty), Nissan Xterra

Key Features

Vehicle Type:

Body-on-frame SUV, often with four-wheel drive options

Durability Perception:

Known for ruggedness and off-road capability, particularly with V6 engines and 4WD

Manual Value Proposition:

Provides comprehensive information for maintaining and repairing the Isuzu Rodeo UE, enabling cost savings and extending vehicle lifespan.

📋 Manual Details

Coverage Areas

Engine Coverage:

All gasoline engines for 2002 Isuzu Rodeo UE

Transmission Coverage:

Automatic and Manual Transmissions

Electrical Coverage:

Complete wiring diagrams, diagnostic procedures, and component locations

Chassis Coverage:

Suspension, steering, brakes, driveline, and exhaust systems

Body Coverage:

Body panels, interior trim, doors, glass, and climate control systems

Page Count

Estimated Page Count:

Estimated 1000+ pages (typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system

Engine Fuel And Emissions:

Fuel injection system, fuel pump, injectors, evaporative emission control (EVAP), exhaust system components

Engine Ignition And Starting:

Ignition system components (coils, plugs), starter motor, charging system (alternator, battery)

Transmission Automatic:

Automatic transmission operation, overhaul, diagnostic trouble codes (DTCs), fluid service

Transmission Manual:

Manual transmission operation, overhaul, clutch system, fluid service

Drivetrain:

Front and rear axles, differentials, drive shafts, CV joints, four-wheel-drive system (if applicable)

Suspension Front:

Independent front suspension components, shock absorbers, springs, control arms, ball joints

Suspension Rear:

Rear axle (solid or independent), leaf springs or coil springs, shock absorbers, bushings

Steering:

Power steering system, steering column, steering gear/rack and pinion, tie rods

Brakes Front:

Disc brake system, calipers, pads, rotors, hydraulic lines

Brakes Rear:

Disc or drum brake system, calipers/wheel cylinders, pads/shoes, rotors/drums, parking brake system

Wheels And Tires:

Tire pressure specifications, wheel torque, tire rotation

Body And Frame:

Frame construction, body panel removal and installation, doors, hood, tailgate

Interior Trim:

Dashboard removal, door panel removal, seat removal, headliner

Climate Control:

Air conditioning system (refrigerant, compressor, evaporator, condenser), heater core, blower motor

Electrical Lighting:

Headlights, taillights, interior lights, fog lights

Electrical Instrumentation:

Instrument cluster, gauges, warning lights

Electrical Audio:

Radio, speakers, antenna

Electrical Power Accessories:

Power windows, power door locks, remote keyless entry

Safety Systems:

Airbag system (SRS), seat belt operation and maintenance

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, lubrication points, tire rotation

Engine Diagnostics:

Troubleshooting engine performance issues, DTC reading and interpretation, fuel system pressure testing

Engine Repair:

Engine overhaul procedures, cylinder head gasket replacement, timing belt/chain service, piston and rod replacement

Transmission Diagnostics:

Automatic transmission shifting issues, manual transmission clutch engagement problems

Transmission Repair:

Transmission fluid and filter change, clutch replacement, transmission overhaul

Brake System Service:

Brake pad and rotor replacement, brake caliper service, brake fluid flush and bleed

Suspension And Steering Repair:

Ball joint replacement, tie rod end replacement, shock absorber/strut replacement, power steering pump replacement

Electrical Troubleshooting:

Diagnosis of electrical faults using multimeter and wiring diagrams, charging system testing, starter system testing

HVAC Service:

AC system leak detection, refrigerant recharge, blower motor replacement, heater core replacement

Body Panel Repair:

Door alignment, panel replacement, bumper repair

Wheel Alignment:

Specifications and adjustments for camber, caster, and toe

Airbag System Diagnosis:

Troubleshooting airbag warning lights, component testing

Technical Depth

Depth Of Coverage:

Comprehensive (designed for professional technicians but accessible for advanced DIYers)

Diagnostic Procedures:

Detailed diagnostic flowcharts and symptom-based troubleshooting guides

Repair Procedures:

Step-by-step instructions with torque specifications, special tool requirements, and critical data

Specification Data:

Includes torque values, clearances, fluid capacities, and electrical data

Wiring Diagrams:

Full color, detailed wiring schematics for all vehicle systems

Troubleshooting Charts:

Extensive charts for diagnosing common and uncommon issues

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick information retrieval

Printable:

Printable pages for workshop use

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 2 6L:

4ZE1- a 2.6L inline-4 cylinder gasoline engine

Engine Code 3 2L:

6VE1- a 3.2L V6 gasoline engine (common for higher trims)

Performance

Displacement 2 6L:

2.6 Liters (158.5 cubic inches)

Horsepower 2 6L Approx:

Approx. 120-130 hp @ 4800-5000 rpm

Torque 2 6L Approx:

Approx. 150-155 lb-ft @ 2800-3200 rpm

Displacement 3 2L:

3.2 Liters (194.6 cubic inches)

Horsepower 3 2L Approx:

Approx. 190-197 hp @ 5200-5400 rpm

Torque 3 2L Approx:

Approx. 200-210 lb-ft @ 2800-3200 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Ignition System:

Distributorless Ignition System (DIS) or Distributor ignition depending on specific model year updates

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (for select trims/engine configurations)

Optional

Optional Transmission:

4-speed Automatic Transmission (common, especially with V6)

Features

Drivetrain Options:

Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) with low-range transfer case

📐 Dimensions

Exterior

Wheelbase Approx:

Approx. 104.3 inches

Length Approx:

Approx. 178.7 inches

Width Approx:

Approx. 68.1 inches

Height Approx:

Approx. 65.0 inches

Weights

Curb Weight Approx:

Approx. 3800 - 4200 lbs (varies by engine and drivetrain)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating 2002:

3-star (for 2WD) and 4-star (for 4WD) rollover resistance ratings

Active Features

Anti-lock Braking System (ABS) available on some trims

Passive Features

Airbags:

Driver and passenger front airbags

Seatbelts:

Front and rear seat belts

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player and optional cassette; speaker configurations vary by trim.

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors on higher trims.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,750 miles or 3 months (severe service), or 7,500 miles or 6 months (normal service), refer to manual for exact type.

Engine Oil Filter Change:

With every oil change

Engine Coolant Flush:

Every 30,000 miles or 24 months

Transmission Fluid Change Auto:

Every 30,000 miles or 24 months

Transmission Fluid Change Manual:

Every 45,000 miles or 36 months

Spark Plug Replacement:

Every 60,000 miles (typical for standard plugs), consult manual for specific type and interval

Timing Belt Replacement:

Not applicable, equipped with timing chain for 6VE1, and timing belt for 4ZE1 (check manual for interval)

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 5W-30 or 10W-30 (depending on climate). Consult manual for exact specifications.

Engine Oil Capacity 2 6L:

Approx. 5.1 quarts (4.8 liters) with filter

Engine Oil Capacity 3 2L:

Approx. 6.0 quarts (5.7 liters) with filter

Transmission Fluid Type Auto:

Dexron III or equivalent (check manual for specific part number)

Transmission Fluid Capacity Auto:

Approx. 8.1 quarts (7.7 liters)

Transmission Fluid Type Manual:

API GL-4 or GL-5, SAE 75W-90 gear oil (check manual)

Transfer Case Fluid Type:

API GL-4 or GL-5, SAE 75W-90 gear oil (check manual)

Differential Fluid Front Type:

API GL-5, SAE 75W-90 or 80W-90 gear oil (check manual)

Differential Fluid Rear Type:

API GL-5, SAE 75W-90 or 80W-90 gear oil (check manual)

Coolant Type:

Isuzu Long Life Coolant or equivalent (typically a green ethylene glycol based)

Brake Fluid Type:

DOT 3

Known Issues

Cooling System Leaks:

Radiator and hose leaks can be common with age; thermostat housing leaks.

Exhaust Manifold Cracks:

Cracks in exhaust manifolds, particularly on the V6, due to heat cycles.

Power Steering Pump:

Occasional failure of the power steering pump leading to stiffness or leaks.

ABS Sensor Failure:

ABS wheel speed sensors can fail, triggering the ABS warning light.

Interior Rattles And Squeaks:

Common in older SUVs, often related to interior trim panels.

Rear Main Seal Leaks:

Rear main engine seal leaks can occur with higher mileage.

Cv Joint Boots:

Torn CV joint boots can lead to premature wear and clicking noises.

📚 Vehicle History

Brand Heritage

Isuzu Offroad Reputation:

Isuzu has a long history in producing robust, off-road capable vehicles like the Trooper and its commercial vehicle heritage.

Model Evolution

Rodeos Platform:

The Isuzu Rodeo was a joint venture with Honda, sharing its platform and some components with the Honda Passport.

Second Generation Ue:

The 2002 model year falls within the second generation of the Isuzu Rodeo (UCS/UES) which ran from 1997 to 2004.

Production

Manufacturing Location:

Primarily manufactured in Lafayette, Indiana, USA, as part of the Subaru-Isuzu Automotive, Inc. (SIA) plant.

🏆 Awards & Recognition

Recognitions

Market Perception Ruggedness:

The Isuzu Rodeo, in general, was often praised for its robust construction and off-road capabilities, a common perception in consumer reviews of the era.

Ratings

IIHS Crash Test Ratings:

Ratings for the 2002 model year vary; consult specific NHTSA or IIHS archives for detailed crash test performance.