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Jeep Grand Cherokee WJ 2002 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 2002 Chassis Code: WJ Codes Platform: Jeep_WJ 👋 Introduction Market Position Segment: Mid-size Luxury SUV Positioning: The Jeep Grand Cherokee...
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Jeep Grand Cherokee WJ 2002 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
2002
Chassis Code:
WJ
Codes
Platform:
Jeep_WJ
👋 Introduction
Market Position
Segment:
Mid-size Luxury SUV
Positioning:
The Jeep Grand Cherokee WJ represented a significant step forward in refinement and capability for Jeep, blending off-road prowess with a more comfortable and luxurious on-road experience, competing with vehicles like the Ford Explorer, Toyota 4Runner, and Chevrolet Blazer.
Competitive Analysis
Key Competitors 2002:
Ford Explorer, Toyota 4Runner, Chevrolet Blazer, GMC Envoy, Nissan Pathfinder, Land Rover Discovery
Key Features
Defining Features:
Available Quadra-Drive 4x4 system, luxurious interior options, robust towing capacity, strong off-road heritage
📋 Manual Details
Coverage Areas
Coverage:
Complete Factory Service Repair Workshop Manual
Page Count
Page Count:
Estimated 2000+ pages (typical for factory FSMs of this era)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions, diagnostics, PCM
Transmission Drivetrain:
Automatic transmission (42RE, 45RFE, 545RFE), transfer case (NV242, NV247), differentials, axles, drivelines, PTO
Suspension Steering:
Front and rear suspension (Solid axles, Quadra-Coil), steering system, power steering, alignment
Brakes:
Front and rear brakes (disc), ABS, Traction Control (TCS), brake system diagnostics and repair
Electrical Electronics:
Battery, charging system, starting system, lighting, interior and exterior electrical components, power accessories, instrument cluster, body control module (BCM), diagnostic connector (OBD-II)
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, climate control
Body Chassis:
Body construction, exterior trim, interior trim, doors, windows, glass, seats, frame, chassis components
Diagnostics:
On-board diagnostics (OBD-II), diagnostic trouble codes (DTCs), troubleshooting flowcharts
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, tune-ups, belt and hose replacement, spark plug service, brake pad/rotor replacement, tire rotation
Repair Procedures:
Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper/master cylinder replacement, electrical component repair, HVAC system repair
Troubleshooting Procedures:
System-specific diagnostic charts, symptom-based troubleshooting guides, electrical schematic interpretation
Technical Specifications Procedures:
Torque specifications, alignment procedures, diagnostic tool usage, component testing
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, searchable text and clear diagrams. Designed for printable output.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1:
4.0L (242 ci) I-6 'Power Tech' (Engine Code: ERH)
Engine 2:
4.7L (285 ci) V8 'Power Tech' (Engine Code: EVA/EVL)
Performance
4.0L Horsepower:
190 hp @ 4600 rpm (approx.)
4.0L Torque:
235 lb-ft @ 3200 rpm (approx.)
4.7L Horsepower:
235 hp @ 4800 rpm (approx.)
4.7L Torque:
295 lb-ft @ 3200 rpm (approx.)
Fuel System
Fuel Delivery System:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded (4.0L), 89 Octane Recommended (4.7L V8)
🔧 Transmission
Standard
Transmission Std:
4-speed Automatic (42RE for 4.0L, 45RFE/545RFE for 4.7L)
Optional
Transmission Opt:
None (All models equipped with automatic transmission)
Features
Transmission Features:
Selectable 4WD (42RE/NV242), Permanent 4WD with lock (NV247, standard on higher trims/4.7L)
Fluid Specs
Transmission Fluid 42Re:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid 45Rfe 545Rfe:
ATF+4 (Chrysler Material Standard MS-9602)
📐 Dimensions
Exterior
Wheelbase:
116.0 inches
Length:
185.4 inches
Width:
73.3 inches
Height:
67.5 inches
Interior
Seating Capacity:
5 passengers
Cargo
Cargo Volume Behind Rear Seat:
37.0 cubic feet (approx.)
Cargo Volume Max:
74.5 cubic feet (approx.)
Weights
Curb Weight 4.0L:
4,193 lbs (approx.)
Curb Weight 4.7L:
4,343 lbs (approx.)
Towing Capacity:
Up to 6,500 lbs (with optional towing package and appropriate engine/configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3 out of 5 stars (for 4x4 models)
Active Features
Active Safety Features:
Four-wheel Anti-lock Brakes (4W-ABS), Traction Control System (TCS - available/standard on higher trims)
Passive Features
Passive Safety Features:
Driver and front passenger airbags, front seat side airbags (optional), LATCH child seat anchor system, crumple zones, steel safety cage
💡 Technology Features
Infotainment
Infotainment Options:
AM/FM/CD player, optional premium audio systems (Infinity), optional navigation system (rare)
Driver Assistance
Driver Assistance:
ABS, Traction Control (TCS)
Connectivity
Connectivity Features:
Power windows, power locks, cruise control, remote keyless entry (optional)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months, whichever comes first (dependent on oil type and driving conditions)
Transmission Fluid Change:
Every 30,000 to 60,000 miles (depending on driving conditions and fluid type used)
Coolant Change:
Every 30,000 to 100,000 miles (depending on coolant type, often a 5-year interval for OAT)
Spark Plug Replacement 4.0L:
Typically every 100,000 miles with platinum-tipped plugs
Spark Plug Replacement 4.7L:
Typically every 100,000 miles with platinum-tipped plugs
Fluid Specifications
Engine Oil Type 4.0L:
SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity range based on temperature)
Engine Oil Type 4.7L:
SAE 5W-30 (preferred for cold starts and fuel economy)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) coolant, usually a 50/50 mix with distilled water. Consult manual for exact specification.
Brake Fluid:
DOT 3
Known Issues
Common Issues:
Headliner sagging, various minor electrical gremlins, radiator leaks, transmission cooler line leaks, possible death wobble on solid axle models with worn components, exhaust manifold cracks (4.7L), water pump leaks
📚 Vehicle History
Brand Heritage
Brand Origin:
Jeep, established in 1941, is renowned for its off-road capability and ruggedness.
Model Evolution
Wj Generation Introduction:
The WJ generation of the Grand Cherokee was introduced for the 1999 model year, replacing the ZJ. It featured a more refined unibody construction (though still robust) and a more upscale interior compared to its predecessors, marking a significant evolution towards a premium SUV.
Wj Updates 2002:
The 2002 model year brought minor updates to the WJ, including revised option packages, potential interior trim refinements, and possibly minor powertrain adjustments depending on the specific engine and transmission configurations offered that year. It continued to offer the popular 4.0L inline-6 and the more powerful 4.7L V8.
Production
Wj Production Years:
1999-2004
Manufacturing Location:
Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
The Grand Cherokee WJ received praise from automotive journalists for its blend of luxury, capability, and on-road manners, often cited as a competent all-rounder in the SUV segment.
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