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2002 Jeep LIBERTY KJ Workshop Service Repair Manual Service

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🏷️ Basic Information Identification Make: Jeep Model: Liberty Year: 2002 Chassis Code: KJ Generation Generation Code: KJ Generation Years: 2002-2007 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road...
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2002 Jeep LIBERTY KJ Workshop Service Repair Manual Service
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Liberty
Year:
2002
Chassis Code:
KJ
Generation
Generation Code:
KJ
Generation Years:
2002-2007
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-Road Vehicle
Brand Identity:
Jeep's reputation for ruggedness and off-road capability
Competitive Analysis
Competitors 2002:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra
Key Features
Vehicle Selling Points:
Off-road prowess (optional 4x4 systems), comfortable ride for its class, distinctive styling
Manual Value Proposition
Benefit To Owner:
Empowers owners for DIY maintenance and repairs, saving on labor costs and ensuring proper vehicle upkeep.
Benefit To Mechanic:
Provides factory-level diagnostic and repair procedures for efficient and accurate servicing.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Workshop Service Repair
Additional Coverage:
Factory Workshop Service Manual
Page Count
Estimated Pages:
Varies, typically 1500-3000+ for full service manuals
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine diagnostics, tuning, repair, overhaul, timing, cooling, lubrication, fuel system, intake, exhaust
Transmission And Drivetrain:
Automatic and Manual Transmissions, Transfer Case, Differential (Front and Rear), Axles, Drivelines, CV Joints
Suspension And Steering:
Front and Rear Suspension, Steering System (Rack and Pinion, Power Steering), Wheel Alignment
Brakes:
Hydraulic Brake System, ABS, Disc Brakes, Drum Brakes, Parking Brake
Electrical And Electronics:
Wiring Diagrams, Battery, Charging System, Starting System, Ignition System, Lighting, Instrument Cluster, Audio System, Chime/Buzzer, Horn, Speed Control, Electronic Control Modules (ECMs/PCMs), Vehicle Theft Security, Wipers/Washers, Power Systems, Message Systems, Restraints (Airbags)
Body And Frame:
Frame, Bumpers, Body Panels, Doors, Hood, Tailgate, Interior Trim
Heating And Air Conditioning:
HVAC System Diagnosis and Repair
Emissions Control:
Emissions Systems Diagnosis and Repair
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid changes, filter replacements, tune-ups
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs)
Repair And Rebuild:
Detailed step-by-step repair procedures for all major vehicle systems, including engine overhaul, transmission rebuild, brake component replacement
Installation:
Component removal and installation procedures
Technical Depth
Depth:
Comprehensive, from basic maintenance to complex diagnostics and component overhaul
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Extraction Requirement:
WinZip
Print Quality
Printability:
All pages are printable
Binding Type
Type:
Digital Download (No physical binding)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code Gas:
2.4L PowerTech I4 (G4FA)
Engine Displacement Gas:
2429 cc (148 cu in)
Engine Configuration Gas:
Inline 4-cylinder
Horsepower Gas 2 4L:
147 hp @ 5200 rpm
Torque Gas 2 4L:
165 lb-ft @ 3800 rpm
Optional Engine
Engine Code V6:
3.7L PowerTech V6 (EPE)
Engine Displacement V6:
3701 cc (226 cu in)
Engine Configuration V6:
V6
Horsepower V6:
205 hp @ 5200 rpm
Torque V6:
235 lb-ft @ 3800 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type
Recommended Fuel:
Unleaded gasoline (87 octane minimum)
🔧 Transmission
Standard Transmission
Type:
4-Speed Automatic Transmission (42RLE)
Optional Transmission
Type:
5-Speed Manual Transmission (NV1500)
Drivetrain
Drivetrain Options:
2WD (RWD), 4WD (Command-Trac NV244 with Selec-Trac and optional Power Transfer Unit)
📐 Dimensions
Exterior
Wheelbase:
104.2 inches (2647 mm)
Length:
172.7 inches (4387 mm)
Width:
72.4 inches (1839 mm)
Height:
70.4 inches (1788 mm)
Weights
Curb Weight Min:
3705 lbs (1680 kg) - 2.4L I4, 2WD
Curb Weight Max:
4277 lbs (1939 kg) - 3.7L V6, 4WD
Towing Capacity:
Up to 5,000 lbs (2268 kg) with V6 and towing package
Tires And Wheels
Standard Tire Size:
P225/75R16
Optional Tire Size:
P235/70R17
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver 2002:
★★★★☆ (4/5 stars)
NHTSA Frontal Passenger 2002:
★★★★☆ (4/5 stars)
NHTSA Side Driver 2002:
NR (Not Rated)
NHTSA Side Passenger 2002:
NR (Not Rated)
IIHS Safey Pick:
Good (Frontal Offset)
Active Features
Traction Control:
Optional (TCS)
Electronic Stability Control:
Not widely available for 2002 model year
Antilock Brakes:
Standard
Passive Features
Airbags:
Driver and Passenger Frontal Airbags, Optional Side Curtain Airbags (check specific vehicle)
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System Options:
Base AM/FM stereo with CD player, Optional Infinity sound system with amplifier and subwoofer.
Display:
Standard analog gauges, basic digital odometer/trip computer (model dependent).
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Auxiliary Inputs:
Generally not available for 2002 model year (pre-auxiliary/USB era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months (under severe driving conditions), or 7,500 miles (12,000 km) or 6 months (under normal driving conditions), depending on oil type and driving habits. Consult manual for specifics.
Air Filter Replacement:
Check every 7,500 miles (12,000 km), replace as needed or every 15,000 miles (24,000 km)
Spark Plug Replacement I4:
Approx. 100,000 miles (160,000 km) with Iridium plugs
Spark Plug Replacement V6:
Approx. 100,000 miles (160,000 km) with Iridium plugs
Fluid Specifications
Engine Oil Type I4:
SAE 5W-30, API SP or higher, ILSAC GF-6A compliant (Consult owner's manual for exact specifications)
Engine Oil Type V6:
SAE 5W-30, API SP or higher, ILSAC GF-6A compliant (Consult owner's manual for exact specifications)
Coolant Type:
Mopar Antifreeze/Coolant (HOAT - Orange)
Transmission Fluid Auto:
ATF+4 (MS-9602)
Transmission Fluid Manual:
API GL-3 or GL-4, SAE 75W-90
Differential Fluid:
API GL-5, SAE 75W-90 (or 75W-140 for heavy duty use)
Power Steering Fluid:
ATF+4 (MS-9602)
Known Issues
Common Problems 2002 Kj:
Radiator leaks, Power steering pump failures, Front differential leaks/wear, Transmission solenoid issues, HVAC blower motor resistor failure, Wiper linkage seizing.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Long history of producing rugged, off-road capable vehicles, dating back to WWII.
Model Evolution
Liberty Introduction:
The Liberty (KJ) replaced the Jeep Cherokee (XJ) in North America as Jeep's compact SUV offering.
Kj Platform:
Based on Chrysler's KJ platform, featuring a unibody construction with a taller, more upright stance than its predecessor.
Production
Manufacturing Location:
Toledo, Ohio, USA
Production Years Kj:
2002-2007
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Often cited for its off-road capability within its segment.
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