Vehicle Segment:
Compact Car
Key Competitors 2002:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Chevrolet Cavalier.
Protege Appeal:
Known for its sporty handling, good fuel economy, and a reputation for reliability within its class, often offering good value for money.
Systems Covered Summary:
Comprehensive coverage of all major mechanical, electrical, diagnostic, and body systems for the 2002 Mazda Protege.
Estimated Page Count:
Likely 1500-2500 pages (typical for full workshop manuals of this era and detail level)
Manual Type:
Workshop Service Repair Manual
Manual Description:
Comprehensive Workshop Service Repair Manual, designed for self-repair and DIY enthusiasts.
Engine Diagnostics Control:
On-Road Diagnostic/Engine Control System, Emission System, Control System
Chassis Suspension Steering:
Front Suspension, Rear Suspension, Engine Speed Sensing Power Steering
Brakes Transmission:
Conventional Brake System, Manual Transaxle
Comfort Convenience:
Air Bag System, Interior Trim, Wiper/Washer System
General Maintenance:
General Information, Mechanical, Lubrication
Troubleshooting:
Symptom Troubleshooting, Diagnostic Procedures
Repair Overhaul:
Detailed step-by-step repair and overhaul procedures for all covered systems, including engine, transmission, suspension, brakes, and steering.
Maintenance Service:
Scheduled maintenance, fluid changes, filter replacements, and general servicing procedures.
Electrical Diagnostics:
Wiring diagrams, electrical component testing, and troubleshooting for engine control, lighting, comfort, and safety systems.
Diagnostic Depth:
Advanced diagnostic procedures, including scan tool usage, sensor data interpretation, and fault code diagnosis for the engine control system.
Mechanical Depth:
Complete mechanical specifications for engine assembly, disassembly, torque values, and rebuild procedures.
Electrical Depth:
Detailed wiring schematics, component location charts, and pin-out data for all electronic modules and circuits.
Troubleshooting Approach:
Utilizes a symptom-based approach to guide users through diagnosing and resolving issues.
Searchable Text:
Yes (PDF format typically allows for text searching)
Compatible Operating Systems:
Windows and Macintosh (Win/Max)
Printable Pages:
Likely Yes, allowing for printing of specific sections or the entire manual.
Binding Type:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
Engine Code Common:
Z5-DE (1.5L SOHC), FS-DE (2.0L DOHC)
Displacement 1 5L:
1498 cc (91.4 cu in)
Horsepower 1 5L:
Approx. 90-100 hp
Torque 1 5L:
Approx. 90-100 lb-ft
Displacement 2 0L:
1991 cc (121.5 cu in)
Horsepower 2 0L:
Approx. 125-130 hp
Torque 2 0L:
Approx. 125-130 lb-ft
Engine Design:
Inline 4-cylinder, DOHC or SOHC, with aluminum block and cylinder head.
Compression Ratio 2 0L:
Approx. 9.0:1
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Body Styles:
Sedan, Hatchback (5-door)
Wheelbase:
Approx. 102.8 inches (2610 mm)
Length Sedan:
Approx. 177.8 inches (4515 mm)
Length Hatchback:
Approx. 167.9 inches (4265 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 56.1 inches (1425 mm)
Curb Weight Range:
Approx. 2500 - 2800 lbs (1135 - 1270 kg)
Front Track:
Approx. 58.1 inches (1475 mm)
Rear Track:
Approx. 57.7 inches (1465 mm)
NHTSA Frontal Impact Driver:
Likely 4-star (for models with airbags)
NHTSA Frontal Impact Passenger:
Likely 4-star (for models with airbags)
ABS:
Available (standard on some higher trims/optional)
Traction Control:
Not commonly available on this model year
Airbags:
Driver and Passenger front airbags standard; side airbags optional on some trims.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters for front occupants.
Audio System:
Factory AM/FM/CD player, optional cassette player. Speaker configurations vary by trim level.
Cruise Control:
Available on most models, particularly higher trims.
Power Accessories:
Power windows, power door locks, and power mirrors available on certain trims.
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (typical recommendation).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement 1 5L:
Approx. 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (e.g., platinum).
Timing Belt Replacement:
If equipped with a timing belt (check specific engine, some might use chains), typically 60,000-90,000 miles (96,000-144,000 km).
Engine Oil Type:
API Service SG, SH, or SJ; SAE 5W-30 recommended for most conditions.
Engine Oil Capacity:
Approx. 3.7-4.1 quarts (3.5-3.9 liters) with filter, depending on engine.
Coolant Type:
Mazda FL22 Long Life Coolant or equivalent (typically a green ethylene glycol based coolant).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Mazda ATF J or equivalent (Dexron III/Mercon compatible).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Common Protege Issues:
Rust on fenders and undercarriage, worn engine mounts, occasional HVAC blower motor failures, front suspension component wear (ball joints, tie rods), potential for clutch wear on manual transmissions.
Engine Mounts:
Hydraulic engine mounts can degrade, leading to increased vibration felt in the cabin.
Cooling System Hoses:
Age-related degradation of coolant hoses can lead to leaks.
Mazda Philosophy:
Mazda historically focuses on 'Zoom-Zoom' driving dynamics, affordability, and innovative engineering.
Protege Generation Bj:
The 2002 Protege belongs to the third generation (BJ, 1998-2003), known for its significant styling and mechanical updates over its predecessor.
Global Production:
Produced in Japan and other global locations by Mazda.
