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2002 Mitsubishi Diamante Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Diamante Year: 2002 Generation Generation Codes: Second Generation (JS) Codes Chassis Codes: JS22A 👋 Introduction Market Position Vehicle Segment: Large Sedan / Luxury...
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2002 Mitsubishi Diamante Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Diamante
Year:
2002
Generation
Generation Codes:
Second Generation (JS)
Codes
Chassis Codes:
JS22A
👋 Introduction
Market Position
Vehicle Segment:
Large Sedan / Luxury Sedan
Target Audience:
Premium sedan buyers seeking comfort, performance, and advanced features.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota Avalon, Buick Park Avenue, Ford Taurus, and import luxury sedans.
Key Features
Distinguishing Features:
Available V6 engines, comfortable ride, spacious interior, sophisticated styling for its era.
Manual Purpose:
To provide comprehensive repair and maintenance guidance for dealership and independent repair facilities, as well as knowledgeable DIY enthusiasts.
📋 Manual Details
Coverage Areas
Systems Covered Overview:
Comprehensive coverage for all mechanical and electrical systems.
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly of engine components (pistons, rings, crankshaft, camshafts, valves, cylinder heads, timing system, etc.).
Engine Performance:
Engine tuning, performance diagnostics, fuel injection system operation and repair, ignition system analysis.
Transmission Automatic:
Complete overhaul procedures for the automatic transmission, including valve body, torque converter, clutch packs, and hydraulic control systems.
Transmission Manual:
If applicable, detailed repair for manual transmission components.
Drivetrain:
Front-wheel drive (FWD) axle and driveshaft repair, differential service.
Suspension:
Front and rear suspension component diagnosis, replacement, alignment procedures, shock absorber and strut service.
Brakes:
Brake system diagnosis, caliper service, rotor replacement, brake fluid bleeding, ABS system troubleshooting and repair, parking brake.
Steering:
Power steering system diagnosis, pump and rack replacement, steering column service.
Electrical System:
Detailed wiring diagrams, component location, circuit testing, starter, alternator, battery service, lighting system repair.
Body And Chassis:
Body panel removal and installation, interior trim, door mechanisms, glass replacement, chassis and frame diagnostics.
Heating Ventilation Air Conditioning:
A/C system diagnosis, refrigerant handling, compressor, evaporator, condenser service, heater core replacement, climate control systems.
Safety Systems:
Airbag system diagnosis, SRS (Supplemental Restraint System) component replacement, seat belt mechanisms.
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), specific diagnostic procedures for various systems, sensor testing.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, power steering fluid replacement, transmission fluid and filter service.
Repair Procedures:
Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper and rotor replacement, alternator and starter replacement, fuel pump replacement.
Troubleshooting Guides:
Step-by-step troubleshooting for common and uncommon issues, symptom-based diagnostics.
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems, including component pinouts and connector views.
Diagnostic Procedures:
Specific diagnostic routines for powertrain control modules (PCM), anti-lock brake systems (ABS), and climate control modules.
Technical Depth
Depth Of Coverage:
Factory-level detail, suitable for professional technicians and advanced DIY mechanics.
Diagnostic Code Coverage:
Includes specific diagnostic trouble codes (DTCs) and troubleshooting trees for those codes.
Specification Data:
Provides torque specifications, clearances, fluid capacities, and other critical technical data.
Illustration Quality:
Detailed illustrations, diagrams, and exploded views to aid in understanding procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content with bookmarks for easy navigation.
Print Quality
Print Readability:
High-resolution scans ensuring clear text and diagrams for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (3.0L V6 SOHC)
Engine Description:
3.0-liter V6, SOHC, 24-valve
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.0:1
Horsepower:
200 hp @ 5750 rpm
Torque:
205 lb-ft @ 4500 rpm
Optional Engine
Engine Code Optional:
6G75 (3.5L V6 SOHC)
Engine Description Optional:
3.5-liter V6, SOHC, 24-valve
Horsepower Optional:
210 hp @ 5500 rpm
Torque Optional:
231 lb-ft @ 3500 rpm
Optional Engine 2
Engine Code Optional 2:
6G75 (3.5L V6 DOHC - ES, LS trims)
Engine Description Optional 2:
3.5-liter V6, DOHC, 24-valve
Horsepower Optional 2:
205 hp @ 5500 rpm
Torque Optional 2:
231 lb-ft @ 3500 rpm
Fuel System
Fuel System Type:
Electronic Multi-Point Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (INVECS-II)
Optional
Transmission Type Optional:
5-speed Manual (rare on US models)
Features
Transmission Features:
F4A51 INVECS-II Sport Mode automatic transmission with adaptive shift logic.
Fluid Specifications
Transmission Fluid Type:
Diamond ATF SP-II M or equivalent DEXRON-III.
📐 Dimensions
Exterior
Length:
194.1 inches (4930 mm)
Width:
70.9 inches (1801 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
113.1 inches (2873 mm)
Weights
Curb Weight Approx:
3600-3800 lbs (1633-1724 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
4-star driver, 4-star passenger (for 2002 model year)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS - optional on some trims).
Passive Features
Passive Safety Features:
Driver and front passenger airbags, side-impact airbags (optional), front seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment Features:
Available premium audio systems, CD player, cassette player, optional navigation system (late in model run).
Driver Assistance
Driver Assistance Features:
Cruise control, Anti-lock Braking System (ABS).
Connectivity
Connectivity Options:
Limited by era; primarily focused on audio system integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions.
Transmission Fluid Change Interval:
Every 30,000 to 60,000 miles (48,000 to 96,000 km) or as specified in the manual.
Timing Belt Replacement Interval:
Every 60,000 to 90,000 miles (96,000 to 145,000 km) for the 6G72 and 6G75 SOHC engines. Crucial to follow manual's recommendation due to interference engine design.
Fluid Specifications
Engine Oil Type:
API Service SJ or ILSAC GF-2, SAE 5W-30 or 10W-30. Consult manual for specific viscosity based on ambient temperature.
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent, which is a pink ethylene glycol-based coolant. Dilution 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issues List:
Premature wear of front suspension components (ball joints, tie rod ends), potential for head gasket leaks on some V6 engines (though less common than earlier generations), A/C system leaks, transmission solenoid issues, occasional electrical gremlins. The manual would detail diagnostic procedures for these.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Mitsubishi Motors, a Japanese automotive manufacturer with a history of diverse vehicle production.
Model Evolution
Generation Details:
The 2002 model year represents the second generation of the Diamante, which was produced from 1996 to 2004. This generation saw styling updates and mechanical refinements.
Production
Production Plant:
Mizushima Plant, Kurashiki, Okayama, Japan.
🏆 Awards & Recognition
Recognitions
Historical Awards:
While not a segment leader in awards, the Diamante was recognized for its value and comfort in comparison to some domestic luxury sedans of its time.
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