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HYOSUNG GT125 GT250 COMET Workshop Repair Manual All 2002 ONWARDS ModelS COVERED

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This manual covers the GT125 Comet and GT250 Comet sportbike and naked bike models, applicable from 2002 onwards. These motorcycles are known for offering a V-twin engine experience, making them...
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HYOSUNG GT125 GT250 COMET Workshop Repair Manual All 2002 ONWARDS ModelS COVERED
This manual covers the GT125 Comet and GT250 Comet sportbike and naked bike models, applicable from 2002 onwards. These motorcycles are known for offering a V-twin engine experience, making them a distinctive choice in the entry-level to mid-level sportbike segment. Designed for riders seeking accessible performance and styling, the Comet series provides a balance of engineering quality and value. Whether you own a GT125 with its approximately 124cc V-twin engine or a GT250 with its 249cc V-twin powerplant, this manual is your comprehensive guide to understanding and maintaining your machine. This workshop service repair manual provides detailed information on all aspects of your motorcycle. It encompasses a wide range of coverage areas, including complete engine assembly and disassembly, transmission and clutch systems, electrical diagnostics, chassis and suspension maintenance, braking system servicing, and fuel system adjustments for both carbureted and fuel-injected models. The manual also details regular maintenance procedures, troubleshooting common issues, and comprehensive overhaul instructions. Its purpose is to empower owners and technicians with the knowledge required for effective maintenance, repair, and optimization of the GT125 and GT250 Comet series, ensuring longevity and peak performance.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
GT125 Comet / GT250 Comet
Model Variant:
Comet series
Vehicle Type:
Sportbike / Naked Bike
Generation
Applicable Years:
2002 onwards
Codes
Engine Code Gt125:
RG125 (typically)
Engine Code Gt250:
GV250 / RT250 (typically)
👋 Introduction
Market Position
Segment:
Entry-level to mid-level sportbike/naked bike segment, offering accessible performance and styling.
Target Audience:
New riders, budget-conscious enthusiasts, and owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Competitors:
Kawasaki Ninja 250/300, Honda CBR250R/300R, Yamaha R25/R3 (depending on specific market and year comparison).
Key Features
Manual Value Proposition:
Provides comprehensive technical data and procedures to empower owners and independent workshops for effective maintenance and repair, reducing reliance on expensive dealership services.
Accessibility:
Instant download in PDF format ensures immediate access to crucial repair information.
📋 Manual Details
Coverage Areas
Coverage Scope:
All repairs, service, maintenance, adjustments, overhauls, troubleshooting, and specifications
Page Count
Estimated Page Count:
Detailed, comprehensive (specific number not provided but implied to be extensive for workshop use)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, internal components, lubrication system, cooling system, ignition system, fuel system, carburetor/fuel injection (depending on model variant).
Transmission:
Gearbox operation, clutch system, shift mechanism, transmission fluid specifications.
Electrical System:
Wiring diagrams, lighting system, starting system, charging system, battery, ignition switch, sensors, ECU (if applicable).
Chassis And Suspension:
Front fork assembly and adjustments, rear shock absorber and linkage, swingarm, steering system, bearings.
Braking System:
Front and rear brake systems (disc brakes), brake fluid, hydraulic lines, calipers, master cylinders, bleeding procedures.
Fuel System:
Fuel tank, fuel lines, petcock, fuel pump (if applicable), carburetor tuning and cleaning (for GT125/GT250), fuel injection system diagnostics (for later GT250i models).
Exhaust System:
Exhaust pipe removal, installation, and gasket replacement.
Wheels And Tires:
Wheel removal and installation, tire pressure specifications, bearing maintenance.
Bodywork And Trim:
Fairing removal and installation, seat, fenders, fuel tank cover.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, lubrication, spark plug replacement, brake checks, fluid level checks.
Repair:
Detailed step-by-step repair instructions for all major systems and components, including engine internals, transmission, suspension, brakes, and electrical faults.
Troubleshooting:
Diagnostic procedures for common problems, identification of causes, and recommended solutions.
Disassembly Reassembly:
Complete instructions for taking apart and putting back together all vehicle components and systems.
Adjustments:
Precise instructions for adjusting critical components like clutch, brakes, suspension, and carburetor idle speed.
Overhauls:
Comprehensive guidance for complete engine rebuilds and major system overhauls.
Technical Depth
Depth:
Comprehensive: from basic user maintenance to advanced diagnostic and repair procedures suitable for professional mechanics and experienced DIY enthusiasts.
Diagnostic Capability:
High, including detailed troubleshooting guides and symptom-based problem solving.
Diagrammatic Representation:
Excellent, featuring easy-to-understand exploded views and detailed diagrams for component identification and assembly.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Compatibility:
PC & Mac compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Searchability:
Likely searchable text-based PDF, allowing for quick information retrieval.
Print Quality
Print Readability:
Designed for clarity and ease of reading, suitable for printing specific sections or the entire manual.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper Quality:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine Gt125
Engine Type:
V-twin, 4-stroke, liquid-cooled (common configuration)
Displacement:
124cc (approx.)
Bore X Stroke:
Variable, typically around 49.0 x 66.0 mm (check specific model variant)
Compression Ratio:
Variable, often around 10.0:1 (check specific model variant)
Horsepower:
Approximately 15-17 HP (check specific model variant)
Torque:
Approximately 10-12 Nm (check specific model variant)
Primary Engine Gt250
Engine Type:
V-twin, 4-stroke, liquid-cooled
Displacement:
249cc (approx.)
Bore X Stroke:
Variable, typically around 57.0 x 49.0 mm (check specific model variant)
Compression Ratio:
Variable, often around 10.0:1 (check specific model variant)
Horsepower:
Approximately 28-30 HP (check specific model variant)
Torque:
Approximately 22-24 Nm (check specific model variant)
Fuel System
Fuel Delivery Gt125:
Carburetor (dual Keihin or similar, depending on year)
Fuel Delivery Gt250:
Carburetor (dual Keihin or similar, later models GT250i use Fuel Injection)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) or Electronic Ignition
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 5-speed (GT125) / 6-speed (GT250)
Optional
Optional Transmission:
None
Features
Clutch Type:
Wet, multi-plate
Final Drive:
Chain drive
Transmission Fluid Type:
API GL-4, SAE 80 or 90 hypoid gear oil (specific part numbers to be confirmed in manual, e.g., Hyosung Genuine Gear Oil or equivalent)
📐 Dimensions
Exterior
Length:
Varies by model and year, typically around 2000-2100 mm
Width:
Varies by model and year, typically around 750-800 mm
Height:
Varies by model and year, typically around 1100-1150 mm
Weights
Dry Weight Gt125:
Approximately 150-160 kg
Dry Weight Gt250:
Approximately 160-170 kg
Fuel Tank Capacity:
Approximately 17 Liters
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable (Motorcycle safety is typically assessed through regulatory standards and independent testing agencies, not standardized ratings like cars).
Active Features
Braking System Type:
Disc brakes (front and rear), hydraulic actuation.
ABS:
Optional on some later GT250 models, not standard on most 2002 onwards models covered.
Passive Features
Lighting:
Halogen headlight, LED taillight (on some later models), turn signals.
Frame Construction:
Steel diamond frame or trellis frame (depending on specific model variant).
💡 Technology Features
Infotainment
Infotainment System:
Basic analog or digital instrument cluster with speedometer, tachometer, odometer, trip meter, and indicator lights. No advanced infotainment features.
Driver Assistance
Rider Aids:
Limited to ABS on specific later models. Primarily relies on rider skill and proper maintenance.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-6,000 km or 6-12 months (refer to manual for specific mileage/time interval and conditions).
Spark Plug Replacement:
Every 10,000-15,000 km (specific plug type and gap to be confirmed in manual).
Chain Adjustment:
Regularly check and adjust slack every 1,000-2,000 km, lubricate frequently.
Valve Clearance Check:
Typically at 10,000-20,000 km intervals (critical for engine health, refer to manual).
Fluid Specifications
Engine Oil Type:
JASO MA certified motorcycle oil, SAE 10W-40 or 10W-50 (check manual for precise viscosity and API rating, e.g., Yamalube, Motul 5100).
Engine Oil Capacity:
Approximately 1.5 - 2.0 Liters (including filter, check manual for exact quantity).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for precise specification).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings.
Carburetor Issues:
Clogged jets, idle instability, off-idle hesitation, particularly if fuel is left in the system for extended periods without stabilizer. Regular cleaning and synchronization are key.
Electrical Gremlins:
Can sometimes arise from aging connectors or poor grounds. The manual's wiring diagrams are essential for diagnosing these.
Cooling System Maintenance:
Ensuring proper coolant levels and regular flushing is vital to prevent overheating, especially in the V-twin configuration.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung (South Korea)
Manufacturer Background:
Hyosung Motors & Heavy Industries, part of the Hyosung Group, known for its diverse manufacturing capabilities including motorcycles.
Model Evolution
Gt125 Development:
Evolved from earlier Hyosung 125cc models, focusing on a V-twin engine for a unique selling proposition in its class.
Gt250 Development:
Introduced as a significant step up from the 125cc, adopting a larger V-twin engine and refined styling, with updates including fuel injection on later iterations (GT250i).
Production
Production Period:
Since 2002, with continuous updates and variants introduced.
Manufacturing Locations:
South Korea
🏆 Awards & Recognition
Recognitions
Industry Awards:
No prominent industry awards are widely documented for these specific models, focus is on value and accessibility.
Ratings
Owner Satisfaction:
Varies based on owner expectations and maintenance. Known for offering a V-twin experience at an accessible price point.
Certifications
Emissions Standards:
Compliant with relevant regional emissions standards for its production years, details to be found in specific market variants' documentation or within the manual.
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