menu

0
0
Votre panier
😊 Product added to cart successfully   Product removed to cart successfully
Votre panier est vide !
Continuer les achats
1 2

Polaris Magnum 325 2002 ATV Service Manual Repair

$16.99
$16.99
The 2002 Magnum 325 is a versatile All-Terrain Vehicle (ATV) renowned for its robust engineering and reliability, designed to handle a variety of terrains and tasks. As part of the...
16 people are viewing this right now
Taper: Atv
Distributeur:
Polaris
UGS: 151567
Mots clés: 2002 ATV Magnum 325 Magnum Models Polaris Powersports
Polaris Magnum 325 2002 ATV Service Manual Repair
The 2002 Magnum 325 is a versatile All-Terrain Vehicle (ATV) renowned for its robust engineering and reliability, designed to handle a variety of terrains and tasks. As part of the established Magnum series, this model offers a balanced combination of power and maneuverability, making it suitable for both recreational trail riding and utility work. Its 4-stroke, single-cylinder, liquid-cooled 325cc engine provides ample performance for its intended applications, complemented by a dependable Automatic (PVT) transmission with High, Low, Neutral, and Reverse gear selection. The Magnum 325 embodies the quality and capability that is known for in the powersports industry. This comprehensive Service and Shop Manual in English provides owners, mechanics, and technicians with the essential information required for the upkeep and repair of the 2002 Magnum 325 ATV. It covers a wide array of systems, including detailed engine components, cooling and fuel systems, transmission, suspension, steering, and the complete electrical system. The manual offers step-by-step procedures for routine maintenance, troubleshooting, component repair, and even engine overhauls. With hundreds of illustrations to aid understanding, this manual empowers users to effectively diagnose issues and perform necessary maintenance, ensuring the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Magnum 325
Year:
2002
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Target User:
Ideal for owners of the 2002 Polaris Magnum 325 who want to perform their own maintenance, repairs, and diagnostics.
Competitive Analysis
Value Proposition:
Provides comprehensive, expert-level information that can save significant costs compared to professional service for routine maintenance and many repairs.
Key Features
Diagnostic Capability:
Enables users to accurately diagnose a wide range of potential problems, from minor tune-ups to major component failures.
Illustrated Guidance:
The inclusion of numerous illustrations significantly enhances the clarity and ease of understanding complex procedures.
📋 Manual Details
General
Manual Type:
Service and Shop Manual
Language:
English
Format:
PDF
Technical
File Size:
7.7 MB
Page Count:
436
Features
Searchable:
True
Printable:
True
📖 Manual Coverage
Systems
Engine Components:
Detailed breakdown of all engine parts, including cylinder head, pistons, crankshaft, camshaft, valves, etc.
Engine Cooling System:
Diagnosis and repair of the cooling system, including coolant flow, radiator, fan, and thermostat.
Engine Oil System:
Information on oil pump, lubrication circuits, and oil pressure checks.
Exhaust System:
Maintenance and repair of the exhaust manifold, muffler, and pipes.
Fuel Supply System:
Covers fuel pump, carburetor (if applicable for model year), fuel lines, and filter replacement.
Suspension Steering Systems:
Repair and adjustment of front and rear suspension, steering linkage, and tie rods.
Transmission System:
Detailed procedures for transmission service, including fluid changes, internal component inspection, and potential rebuilds.
Powertrain Chassis:
Comprehensive coverage of the entire drivetrain, including differentials, axles, and U-joints.
Body Exterior:
Information on body panels, fenders, racks, and general exterior trim replacement and repair.
Electrical Electronic System:
Extensive coverage of the ATV's electrical system.
Charging System:
Diagnosis and repair of the stator, voltage regulator, and battery charging circuit.
Electrical Supply System:
Wiring diagrams, fuses, relays, and power distribution.
Gauges Meters:
Troubleshooting and repair of speedometer, odometer, fuel gauge, and warning lights.
Ignition System:
Covers spark plugs, ignition coil, CDI unit, and timing adjustments.
Lighting Signalling Systems:
Headlights, taillights, brake lights, and turn signal (if equipped) wiring and bulb replacement.
Sensors:
Diagnosis and replacement of various electronic sensors used in the ATV.
Starting System:
Troubleshooting the starter motor, solenoid, and starter relay.
Switches:
Diagnosis and replacement of handlebar switches, ignition switch, and kill switch.
Wiring Harnesses:
Detailed wiring diagrams for troubleshooting electrical issues and repairs.
Audio Video Devices:
Coverage of any factory-installed audio or accessory electrical connections.
Miscellaneous:
Covers less common systems or accessories not falling into other categories.
Procedures
Routine Maintenance:
Covers oil changes, filter replacements, spark plug checks, and lubrication points.
Troubleshooting:
Step-by-step diagnostic procedures for identifying and resolving common and complex issues.
Component Repair:
Detailed instructions for disassembling, repairing, and reassembling various vehicle components.
Engine Overhaul:
Comprehensive guide for engine rebuilding, including torque specifications and clearance measurements.
Transmission Swap:
Instructions for removing, replacing, or rebuilding the transmission unit.
Electrical Diagnostics:
Detailed guidance on using multimeters and test lights to diagnose electrical faults.
Suspension Alignment:
Procedures for checking and adjusting steering geometry and alignment.
Wiring Repair:
Guidance on splicing, crimping, and soldering wires for reliable electrical repairs.
Technical Depth
Detail Level:
From basic tasks like oil changes to advanced diagnostics and full component rebuilds.
Illustrations
Aid To Repair:
Hundreds of illustrations provided to assist with repair and diagnostic tasks.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Digital Quality:
High-resolution, suitable for on-screen viewing and printing.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, liquid-cooled
Displacement:
325cc
Bore X Stroke:
83 mm x 64.5 mm (Typical for this engine family, confirm in manual)
Compression Ratio:
9.0:1 (Typical for this engine family, confirm in manual)
Performance
Horsepower:
Approx. 20-22 HP (Estimate, exact figure may vary and is detailed in manual)
Torque:
Not explicitly stated in product info, but detailed in manual.
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni or Keihin, specifics in manual)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approx. 3.3 US gallons (Confirm in manual)
Lubrication
Oil Type:
SAE 20W-50 (Common for Polaris ATVs of this era, confirm specific grade in manual)
Oil Capacity:
Approx. 2.5 US quarts (with filter change, confirm in manual)
Ignition
Spark Plug Type:
NGK CR7HSA (Common, but confirm exact part number in manual)
Spark Plug Gap:
0.7 mm - 0.8 mm (Confirm in manual)
🔧 Transmission
Primary
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive System:
Shaft Drive
Gear Selection:
High, Low, Neutral, Reverse (H-L-N-R)
Final Drive:
Sealed chain or direct drive, depending on model variant (confirm in manual)
Features
Belt Maintenance:
The manual will cover inspection, adjustment, and replacement of the primary and secondary drive belts.
📐 Dimensions
Exterior
Length:
Approx. 81 inches (Confirm in manual)
Width:
Approx. 46 inches (Confirm in manual)
Height:
Approx. 47 inches (Confirm in manual)
Weights
Dry Weight:
Approx. 568 lbs (Confirm in manual)
Ground Clearance:
Approx. 10.5 inches (Confirm in manual)
Tires
Front Tire Size:
AT 25 x 8-12 (Confirm in manual)
Rear Tire Size:
AT 25 x 10-12 (Confirm in manual)
Tire Pressure Front:
4 psi (Confirm in manual)
Tire Pressure Rear:
4 psi (Confirm in manual)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually (Refer to manual for specific recommendations)
Air Filter Cleaning:
Every 50 hours or more frequently in dusty conditions (Refer to manual)
Spark Plug Inspection:
Every 100 hours or annually (Refer to manual)
Transmission Oil Change:
Every 200 hours or annually (Refer to manual for specific type and capacity)
Fluid Specifications
Engine Oil Grade:
SAE 20W-50 (Verify in manual, especially for temperature ranges)
Transmission Oil Type:
Polaris AGL Synthetic Gearcase Oil or equivalent (Confirm exact specification in manual)
Coolant Type:
Ethylene glycol based antifreeze (50/50 mix with distilled water, confirm in manual)
Known Issues
Drive Belt Wear:
Like many CVTs, drive belts can wear over time and require periodic inspection and replacement.
Electrical Connections:
Corrosion in electrical connectors can lead to intermittent issues, requiring cleaning and sealing.
Carburetor Tuning:
Carburetors can require periodic cleaning and adjustment for optimal performance, especially after long storage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries Inc. is a well-established American manufacturer known for its recreational and utility vehicles.
Model Evolution
Magnum Series:
The Magnum series was a popular line of utility ATVs from Polaris, known for their robust build and capability.
Production
Production Years:
The Magnum 325 was produced around the early 2000s, with 2002 being a specific model year.
Sale
View full product details →

Unavailable

Sold Out