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Subaru Liberty 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Liberty Year: 2002 Codes Chassis Code Prefix: BH Engine Code Prefix: EJ 👋 Introduction Market Position Segment: Mid-size sedan/wagon, often positioned as a...
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Taper: Car
Distributeur:
UGS: 497735
Mots clés: 2002 Car Cars Liberty Misc Subaru
Subaru Liberty 2002 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Liberty
Year:
2002
Codes
Chassis Code Prefix:
BH
Engine Code Prefix:
EJ
👋 Introduction
Market Position
Segment:
Mid-size sedan/wagon, often positioned as a practical and capable all-weather vehicle.
Competitive Analysis
Competitors 2002:
Toyota Camry, Honda Accord, Mazda 6, Ford Mondeo, Nissan Altima (depending on market).
Key Features
Subaru Advantage:
Symmetrical All-Wheel Drive (standard on most trims), Boxer engine layout, good handling and ride quality.
📋 Manual Details
Coverage Areas
Coverage Focus:
Full Service, Repair, Maintenance, Rebuild, Refurbishment, Restoration
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Engine management (ECU), Turbocharging (if applicable)
Transmission Drivetrain:
Manual transmission, Automatic transmission (transmission control, valve body, torque converter), All-Wheel Drive (AWD) system, Differentials (front, center, rear), Driveshafts, CV joints
Suspension Steering:
Front suspension (struts, control arms, bushings), Rear suspension (multi-link, trailing arms, bushings), Shock absorbers, Springs, Power steering system (pump, rack and pinion, hoses), Steering column
Brakes:
Front and rear brake systems (disc, calipers, pads, rotors), Anti-lock Braking System (ABS) diagnosis and repair, Parking brake
Electrical Electronics:
Battery, Charging system (alternator), Starting system (starter motor), Lighting system (headlights, taillights, interior), Fuses and relays, Wiring diagrams, Body control modules (BCM), Immobilizer system, Audio system, Cruise control
Body Chassis:
Body panels, Doors, Hood, Trunk, Bumpers, Interior trim, Chassis, Frame components, HVAC system (heating, ventilation, air conditioning)
Procedures Included
Maintenance Tasks:
Oil and filter changes, Air filter replacement, Spark plug replacement, Coolant flush and refill, Brake fluid replacement, Transmission fluid change, Differential fluid change, Power steering fluid flush, Belt inspection and replacement, Tire rotation and balancing, Wiper blade replacement
Repair Tasks:
Engine overhaul (pistons, rings, bearings, cylinder head), Turbocharger rebuild, Transmission overhaul, Clutch replacement, CV joint replacement, Brake caliper rebuild, Wheel bearing replacement, Power steering pump replacement, Alternator replacement, Starter motor replacement, Radiator replacement, Water pump replacement, Heater core replacement, AC compressor replacement, Suspension component replacement, Ball joint replacement, Tie rod end replacement, Shock absorber replacement, Body panel repair, Door lock mechanism repair, Window regulator replacement
Diagnostics Troubleshooting:
Diagnostic Trouble Codes (DTCs) interpretation, Engine performance troubleshooting, Transmission shifting issues, Electrical system fault finding, ABS system diagnostics, HVAC system troubleshooting, Fuel system pressure testing, Ignition system testing
Technical Depth
Depth Level:
Comprehensive: From basic scheduled maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Print Readability:
High resolution, clear diagrams and text, suitable for printing.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Searchability
Text Search:
Yes, fully searchable text content for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L Naturally Aspirated (EJ253), 2.5L Turbocharged (EJ255/EJ257 on GT models)
Performance
2.5L Na Horsepower:
Approximately 165-170 hp (varies by market and specific variant)
2.5L Turbocharged Horsepower:
Approximately 210-225 hp (GT models)
Torque 2.5L Na:
Approximately 162-166 lb-ft
Torque 2.5L Turbocharged:
Approximately 235-250 lb-ft
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Engine Layout
Layout:
Horizontally Opposed (Boxer)
Engine Management
ECU Type:
Subaru Engine Control Unit (ECU) with OBD-II diagnostics
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
AWD System:
Symmetrical All-Wheel Drive (Active on manual, viscous coupling on automatic)
Fluid Specifications
Automatic Transmission Fluid:
Subaru ATF HP (or equivalent Dexron III/Mercon compatible fluid)
Manual Transmission Fluid:
GL-5 75W-90 Gear Oil
Front Differential Fluid:
GL-5 75W-90 Gear Oil
Rear Differential Fluid:
GL-5 75W-90 Gear Oil
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Wagon
Wheelbase:
Approx. 2665 mm (104.9 in)
Length Sedan:
Approx. 4735 mm (186.4 in)
Length Wagon:
Approx. 4755 mm (187.2 in)
Width:
Approx. 1730-1750 mm (68.1-68.9 in)
Height Sedan:
Approx. 1415 mm (55.7 in)
Height Wagon:
Approx. 1470-1485 mm (57.9-58.5 in)
Weights
Curb Weight Sedan:
Approx. 1380-1470 kg (3042-3240 lbs)
Curb Weight Wagon:
Approx. 1430-1560 kg (3153-3439 lbs)
Wheels Tires
Wheelbase Bolt Pattern:
5x100 mm
Tire Sizes:
Commonly 205/55R16, 215/50R17 (depending on trim and market)
🛡️ Safety Features
Ratings
NHTSA Ratings Usdm Legacy Equivalent:
Generally good for its era, check specific market tests for Liberty. Equivalent US Legacy often received 4-star ratings for front impact.
Active Features
Active Safety:
All-Wheel Drive (standard), ABS (Anti-lock Braking System), Traction Control System (TCS) on some models.
Passive Features
Passive Safety:
Front airbags, Side airbags (optional), Front and rear crumple zones, Side impact door beams.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM/CD player, optional cassette player. Basic speaker systems.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
OBD Ii:
Equipped with OBD-II diagnostic port for emissions and engine monitoring.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (check manual for specific conditions and oil type).
Engine Coolant Replacement:
Every 30,000 miles or 2 years (Subaru Super Coolant)
Timing Belt Replacement:
Every 105,000 miles or 7 years (critical for EJ25 engines to prevent catastrophic failure).
Fluid Specifications
Engine Oil Specification:
0W-30, 5W-30, 5W-40 (API SG, SH, SJ, SL or ACEA A1/B1, A3/B3, A3/B4 or ILSAC GF-2, GF-3) - consult manual for exact spec based on climate.
Engine Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant with anti-corrosion additives. Do not mix with other types.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Head Gaskets:
While less common on the BH chassis compared to earlier generations, head gasket leaks can still occur, particularly with the EJ25 engine. Symptoms include coolant loss, white smoke, or coolant in oil.
Timing Belt Failure:
Critical component. If the timing belt breaks on EJ engines, it will cause severe internal engine damage due to piston-to-valve contact. Regular replacement is paramount.
Catalytic Converter:
Can degrade over time, leading to reduced engine performance and Check Engine Lights.
Cv Axles:
Front and rear CV axles can wear out, leading to clicking noises during turns or acceleration.
📚 Vehicle History
Brand Heritage
Subaru Identity:
Known for its Boxer engines and Symmetrical All-Wheel Drive, offering enhanced traction and stability.
Model Evolution
Liberty Generation:
Fourth generation Subaru Liberty (known as Legacy in most other markets).
Generation Years:
1998-2004 (BH chassis)
Production
Manufacturing Location:
Japan (Gunma Prefecture)
🏆 Awards & Recognition
Recognitions
Typical Recognition:
Often praised for its all-weather capability and handling, though not typically a recipient of major design or performance awards in its base trims.
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