🏷️ Basic Information

Make:

Volvo

Model:

S40

Year:

2002

Chassis Code:

P1

👋 Introduction

Segment:

Compact Executive Sedan

Brand Philosophy:

Volvo's focus on safety, comfort, and Scandinavian design principles.

Key Competitors:

BMW 3 Series, Audi A4, Mercedes-Benz C-Class, Lexus IS300, Acura TL.

Vehicle Highlights:

Comfortable ride, strong safety reputation, refined interior for its class, available turbocharged engine option.

Purpose:

To empower Volvo S40 owners to fully understand and safely operate their vehicle, maximizing the ownership experience and facilitating basic maintenance knowledge.

📋 Manual Details

Primary Coverage:

Operation, maintenance, and safety features of the 2002 Volvo S40.

Secondary Coverage:

Driving controls, convenience items, dashboard indicators, warning lights, basic troubleshooting.

Estimated Page Count:

Approximately 300-400 pages (based on typical owner's manuals for this class of vehicle and era).

Type:

Owner's Manual

Language:

English

Format:

Electronic (PDF)

📖 Manual Coverage

Powertrain:

Basic information on engine operation and cooling systems, fuel system, exhaust system.

Chassis:

Braking system overview, steering system overview, suspension system overview.

Electrical:

Lighting systems (interior and exterior), audio system operation, climate control system operation, power accessories (windows, locks, mirrors).

Safety:

Seat belt usage, airbag system information, child safety seat installation, emergency procedures.

Basic Maintenance:

Checking fluid levels (oil, coolant, washer fluid), tire pressure checks, wiper blade replacement, bulb replacement.

Operation:

Starting and stopping the engine, using cruise control, operating the climate control, adjusting seats and mirrors.

Troubleshooting:

Understanding dashboard warning lights and messages, basic troubleshooting steps for common issues.

Depth:

Covers user-level operation and basic maintenance; does not include detailed repair procedures, diagnostic codes, or complete service specifications typically found in a Factory Service Manual (FSM).

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely searchable text, assuming a scanned original with OCR.

Printability:

Printable on any standard printer, suitable for home or office use.

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code:

B4204S3 (2.0L Naturally Aspirated), B5244S (2.4L Naturally Aspirated), B5244S2 (2.4L Naturally Aspirated), B5244T3 (2.4L Turbocharged)

Displacement:

1948 cc (2.0L), 2435 cc (2.4L)

Cylinders:

Inline 5-Cylinder

Valvetrain:

DOHC, 4 valves per cylinder

Horsepower 2.0L:

135 hp @ 5800 rpm

Torque 2.0L:

136 lb-ft @ 4500 rpm

Horsepower 2.4L Na:

168 hp @ 6000 rpm

Torque 2.4L Na:

170 lb-ft @ 4000 rpm

Horsepower 2.4L Turbo:

197 hp @ 5100 rpm

Torque 2.4L Turbo:

210 lb-ft @ 2700 rpm

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, Octane rating 91 recommended for best performance (especially for turbocharged models).

🔧 Transmission

Transmission Type:

5-Speed Manual

Transmission Type:

5-Speed Geartronic Automatic (with manual shifting mode)

Geartronic:

Allows manual selection of gears for a more engaging driving experience.

Automatic Transmission Fluid:

Volvo P/N 1161540-8 (or equivalent JWS 3309 specification).

📐 Dimensions

Length:

177.1 inches (4498 mm)

Width:

68.9 inches (1750 mm)

Height:

55.7 inches (1415 mm)

Wheelbase:

103.2 inches (2620 mm)

Front Headroom:

38.4 inches (975 mm)

Front Legroom:

41.7 inches (1059 mm)

Trunk Volume:

12.8 cu ft (362 L)

Curb Weight Manual:

Approximately 3100 - 3300 lbs (1406 - 1497 kg), depending on engine and trim.

Curb Weight Automatic:

Approximately 3150 - 3350 lbs (1429 - 1519 kg), depending on engine and trim.

Wheel Size:

16-inch or 17-inch alloy wheels.

Tire Size Standard:

205/55R16

Tire Size Optional:

215/45R17

Bolt Pattern:

5x108 mm

Center Bore:

63.4 mm

🛡️ Safety Features

NHTSA Front Impact:

5 Stars (for both driver and passenger)

IIHS Side Impact:

Good (for models equipped with side airbags)

ABS:

Standard Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution).

Traction Control:

Optional on some models, known as TRACS (Traction Control System).

Airbags Front:

Standard dual-stage front airbags.

Airbags Side:

Optional front side-impact airbags (SIPS bags).

Airbags Curtain:

Optional inflatable curtain airbags (IC).

Sips:

Side Impact Protection System (SIPS) with reinforced chassis and energy-absorbing structures.

Seatbelts:

Pretensioning seatbelts with force limiters.

💡 Technology Features

Audio System:

Standard 4-speaker or optional 8-speaker premium audio system. CD player with optional external CD changer.

Climate Control:

Manual or optional Electronic Climate Control (ECC) with automatic temperature regulation.

Cruise Control:

Standard cruise control system.

Phone Integration:

Optional integrated Bluetooth or dealer-installed hands-free phone systems.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first, under normal driving conditions. Severe conditions may require shorter intervals (refer to manual).

Air Filter Replacement:

Every 30,000 miles or 24 months.

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 60,000 miles (for naturally aspirated) or 50,000 miles (for turbo). Check manual for specific plug type.

Timing Belt:

N/A (This engine uses a timing chain).

Engine Oil Type:

SAE 5W-30 or 0W-30 Synthetic engine oil meeting Volvo VCC 95200300 or API SL, SM, SN specifications.

Engine Oil Capacity:

Approximately 5.8 US quarts (5.5 liters) with filter change for 2.4L engines. 2.0L may differ slightly.

Coolant Type:

Volvo Coolant (G48) or equivalent ethylene glycol based coolant with corrosion inhibitors, dyed blue.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Type:

Volvo hydraulic fluid P/N 1161540-8 or equivalent.

Common Wear Items:

Front control arm bushings, rear engine mounts, upper engine mount (often a hydraulic type), ABS wheel speed sensors, ignition coils (especially on later models).

Common Electrical:

Window regulator motors, interior lighting, ECC (Electronic Climate Control) module issues.

Engine Performance:

Turbocharged models may experience turbocharger lag or failure if not maintained properly. Crankcase ventilation system issues can lead to oil leaks.

📚 Vehicle History

Brand Focus:

Volvo's long-standing reputation for safety engineering and innovative design, dating back to its founding in 1927.

Generation:

First Generation S40 (MS-Platform), launched in 1995 in Europe and 1999 in North America.

Facelift:

The 2002 model year represents a mid-cycle refresh for the first-generation S40, with subtle styling updates and feature enhancements.

Production Plant:

Ghent, Belgium

Production Years First Gen:

1995-2004

🏆 Awards & Recognition

IIHS Top Safety Pick:

The S40 generation frequently received 'Good' ratings from the IIHS, contributing to Volvo's strong safety image.

Consumer Reports Reliability:

Reliability ratings for this generation can vary; checking specific year reviews is recommended. Typically ranked average to above average in its segment.