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Now Yamaha FZS10 FZS 10 2003 03 Service Repair Workshop Manual

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The FZS1000 Fazer, chassis code RN06, is a sport-touring motorcycle produced around 2001-2005, with a 2003 model year applicable. This versatile machine combines the potent performance of its liquid-cooled, four-stroke,...
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Now Yamaha FZS10 FZS 10 2003 03 Service Repair Workshop Manual
The FZS1000 Fazer, chassis code RN06, is a sport-touring motorcycle produced around 2001-2005, with a 2003 model year applicable. This versatile machine combines the potent performance of its liquid-cooled, four-stroke, 998 cc inline-four engine, derived from the YZF-R1, with a design philosophy focused on comfort and practicality for touring. It offers strong mid-range torque and linear power delivery, making it suitable for both spirited riding and longer journeys. Key features include electronic fuel injection, a 6-speed transmission, and a robust chassis designed for stability and responsive handling. This comprehensive Service Repair Workshop Manual provides detailed guidance for owners and technicians. It covers all essential aspects of the FZS1000 Fazer, from routine maintenance procedures such as oil changes and brake checks, to in-depth troubleshooting and complete component overhaul. Specific areas include engine repair, transmission servicing, chassis and suspension adjustments, electrical system diagnostics, and bodywork. The manual's extensive coverage ensures that users can effectively maintain, diagnose, and repair their vehicle, preserving its performance and reliability throughout its lifespan.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZS1000 Fazer
Model Variant:
FZS10, FZS10R, FZS10SPR, FZS10RC, FZS10SPRC
Codes
Chassis Code:
RN06
👋 Introduction
Market Position
Category:
Sport Touring Motorcycle
Competitive Analysis
Key Competitors:
Suzuki GSX1100G, Kawasaki ZRX1100/1200, Honda CB1100SF X-11
Key Features
Engine Type:
Liquid-cooled, four-stroke, DOHC, 5-valve, inline-four cylinder
Power Delivery:
Strong mid-range torque and linear power delivery suitable for touring and spirited riding.
Design Philosophy:
Combines the power of a large-displacement sportbike with the comfort and practicality of a sport-tourer.
📋 Manual Details
Coverage
Applicable Model Years:
2003
Compatible Model Years:
Similar years (e.g., 2001-2003 for FZS1000, 2006 FZS10)
Page Count
Estimated Page Count:
Likely extensive, typical for full service manuals (e.g., 300-600 pages)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (implied by product description)
Format
Format:
Adobe Acrobat PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, repair, tuning
Transmission:
Clutch, gearbox, shifting mechanisms
Chassis:
Frame inspection, alignment, component mounting
Steering:
Handlebar assembly, steering head bearings, linkage
Suspension:
Front forks (telescopic), rear shock absorber, linkages, adjustment
Brakes:
Front and rear caliper systems, master cylinders, brake lines, bleeding procedures
Electrical:
Wiring diagrams, lighting, ignition, charging system, starting system, sensors, ECU
Fuel System:
Carburetor (if applicable for early models, though FZS1000 is fuel injected), fuel pump, injectors, fuel tank
Lubrication:
Oil change procedures, oil filter replacement, lubrication points
Cooling System:
Radiator, coolant, fan, thermostat
Exhaust System:
Muffler, headers, catalytic converter (if applicable)
Bodywork:
Fairings, seat removal, tank panels, trim
Locks:
Ignition lock, seat lock, helmet lock
Procedures Included
Routine Maintenance:
Oil and filter changes, chain adjustment, brake checks, tire pressure
Troubleshooting:
Diagnostic procedures for common and uncommon faults
Engine Rebuild:
Piston, ring, valve, crankshaft, camshaft replacement and overhaul
Electrical Diagnostics:
Component testing, wiring continuity checks
Suspension Overhaul:
Fork seal replacement, shock absorber servicing
Brake System Service:
Caliper rebuild, master cylinder replacement, bleeding
Transmission Service:
Clutch adjustment, gearbox inspection
Technical Depth
Depth:
Comprehensive: Covers all aspects from basic maintenance to complete engine and component overhaul.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content (typical for well-produced PDFs)
Print Quality
Printability:
Printable by section or entire manual
Binding Type
Binding Recommendation:
3-ring binder (as suggested in description)
Paper Type
Recommended Paper Type:
Standard printer paper
⚙️ Engine Specifications
Primary Engine
Engine Code:
4SV (based on R1 engine)
Displacement:
998 cc
Bore X Stroke:
74.0 mm x 58.0 mm
Compression Ratio:
11.5:1
Performance
Horsepower Hp:
Approx. 140-145 hp @ 10,000 rpm (claimed)
Torque Lb-Ft:
Approx. 72-75 lb-ft @ 7,500 rpm (claimed)
Fuel System
Fuel Delivery:
Fuel Injection (Yamaha's Electronic Fuel Injection - YECFI)
Throttle Body Size:
Twin 37mm throttle bodies
Ignition
Ignition System:
Digital TCI (Transistor Controlled Ignition)
Cooling System
Cooling Method:
Liquid-cooled
Engine Build
Crankshaft Type:
Crossplane crank (derived from R1, though FZS1000 uses conventional crank for broader powerband)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch Type:
Wet, multiple-disc
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Overall Length:
Approx. 2,165 mm (85.2 in)
Overall Width:
Approx. 770 mm (30.3 in)
Overall Height:
Approx. 1,210 mm (47.6 in)
Wheelbase:
Approx. 1,450 mm (57.1 in)
Weights
Dry Weight:
Approx. 210 kg (463 lbs)
Wet Weight:
Approx. 235 kg (518 lbs) (with fluids)
Fuel Capacity
Fuel Tank Capacity:
21 Liters (5.5 US gal)
🛡️ Safety Features
Ratings
Safety Equipment:
Disc brakes front and rear, strong frame construction.
Active Features
Braking System:
Dual 298mm discs front, Single 267mm disc rear. (Optional ABS available on some models/markets).
Passive Features
Lighting:
Halogen headlights, LED taillight.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, fuel gauge, clock, odometer, trip meters, engine temp warning light.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on select models/markets.
Connectivity
ECU Control:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and emissions for optimal performance and efficiency.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months (typical for this era)
Valve Clearance Check:
Every 24,000 km (15,000 miles) (typical)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA
Engine Oil Capacity:
Approx. 3.5 Liters (3.7 US qt) without filter, 3.7 Liters (3.9 US qt) with filter
Coolant Type:
Permanent type antifreeze (Yamaha Super Coolant or equivalent)
Brake Fluid Type:
DOT 4
Fork Oil Type:
Yamaha Fork Oil 10W or equivalent
Fork Oil Quantity:
Approx. 490 ml per fork leg
Known Issues
Cam Chain Tensioner:
Potential for wear or failure, leading to rattling noise. Manual will detail inspection and replacement.
Stator Output:
Some units may experience reduced charging output over time. Manual covers diagnosis and replacement.
Carburetor Synchronization:
Although fuel injected, ensuring proper throttle body sync is crucial for smooth running. Manual will cover this.
Parts Reference
Filter Part Number:
Oil Filter: 5JX-13440-00-00 or similar (verify with manual)
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company is a Japanese manufacturer of motorcycles, marine products, and other motorized products. Known for innovation and performance.
Model Evolution
Fzs1000 Development:
Developed as a successor to the FZR1000, aiming to provide a more comfortable and versatile riding experience while retaining high performance. Utilized the engine from the YZF-R1 for potent power.
Production
Production Period:
Approximately 2001-2005
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Generally praised for its accessible power, comfortable ergonomics for a sportbike, and strong performance for its class.
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