2003 2004 2005 2005 2006 KTM 950 ADVENTURE 990 ADVENTURE 990 Super DUKE 950 SuperMOTO 950 Super ENDURO Motorcycle Workshop Service Repair Manual

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This workshop service and repair manual covers the KTM 950 Adventure, 990 Adventure, 990 Super Duke, 950 Supermoto, and 950 Super Enduro models produced between 2003 and 2006. These motorcycles...

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UGS: 132489

Mots clés: 2003 2004 2005 2006 950 ADVENTURE 950 Super ENDURO 950 SuperMOTO 990 990 ADVENTURE 990 Super DUKE Agriculture Case KTM Motorcycle Tractors

Variantes de produits

Description

This workshop service and repair manual covers the KTM 950 Adventure, 990 Adventure, 990 Super Duke, 950 Supermoto, and 950 Super Enduro models produced between 2003 and 2006. These motorcycles are characterized by their powerful LC8 V-twin engine, known for its robust torque and performance, and are designed for versatile use, ranging from demanding off-road adventures to aggressive street riding. KTM's heritage in off-road racing is evident in the engineering of these machines, offering a blend of capability and exhilarating performance that has earned industry acclaim, positioning them as strong contenders against European rivals. This comprehensive digital workshop manual provides in-depth guidance for all major maintenance, repair, and rebuilding tasks. It includes detailed procedures for engine overhaul, transmission servicing, brake maintenance, suspension and steering adjustments, and electrical system diagnostics, complete with wiring diagrams and troubleshooting charts. With hundreds of illustrations and high-resolution scans, this manual is an essential resource for professional technicians, mechanics, and DIY enthusiasts alike, empowering them to effectively maintain and repair these high-performance KTM motorcycles.

🏷️ Basic Information

Identification

Make:

Model:

950 Super Enduro

Year Coverage:

2003, 2004, 2005, 2006

Codes

Product Code Identifier:

KTM950990ADVSPRDUKESUPERMOTOSUPERENDURO2003-2006

👋 Introduction

Market Position

Segment:

High-performance adventure touring and naked sport motorcycles

Competitors Analogue:

BMW R1200GS, Ducati Multistrada, Triumph Tiger

Key Features

Versatility:

Designed for both on-road touring and off-road capability (Adventure models), and aggressive street performance (Super Duke, Supermoto)

Engine Configuration:

V-twin LC8 engine, known for its torque and power delivery

Manual Value Proposition:

Empowers owners to perform DIY maintenance and repairs, saving significant costs and ensuring proper upkeep.

📋 Manual Details

Coverage Areas

Primary Focus:

Workshop Service and Repair

Comprehensive Coverage:

All major topics for maintenance, repair, and rebuilding

Page Count

Estimated Page Count:

Extensive (typically 500+ pages for this level of detail)

Manual Type

Type:

Digital Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

Overhaul & Rebuilding, Engine Performance, Firing Orders

Brakes:

Brake Servicing Procedures, Complete Torques Specifications for Brakes

Suspension Steering:

Front End & Alignment Procedures & Specifications, Suspension

Transmission:

Transmission Removal & Installation, Transmission In Car Servicing

Electrical Electronics:

Wiring Diagrams, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes

Fuel System:

Fuel injection system diagnostics and repair (implied by engine performance and diagnostics)

Cooling System:

Coolant capacities and service procedures (implied by Air Conditioning & Capacities)

Exhaust System:

Exhaust system repair and component identification (implied by engine overhaul)

Chassis Frame:

Frame inspection and repair procedures (implied by suspension and front-end work)

Bodywork:

Body panel repair and maintenance (implied by general restoration and refurbishment)

Air Conditioning:

Air Conditioning & Capacities

Procedures Included

Maintenance:

Factory Maintenance Schedules & Charts, Routine Maintenance Procedures

Diagnostics:

Troubleshooting & Diagnostics, Computer Diagnostic Codes, Computer Diagnostic Trouble Tree Charts

Repair:

Step-by-step repair instructions for all covered systems

Rebuilding:

Engine Overhaul & Rebuilding, Transmission Rebuilding (implied)

Timing Belt:

Timing Belt Replacement, Timing Belt Service Procedures

Drivetrain:

U-Joint AND CV-Joint Service Procedures

Electrical Troubleshooting:

Trouble Codes, Wiring Diagrams

Wheel Alignment:

Front End & Alignment Procedures & Specifications

Belt Routing:

Serpentine Belt Routings With Diagrams

General Repair:

Repair Procedures

Driving Concerns:

Driving Concerns

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine/transmission rebuilds)

Diagnostic Capability:

Advanced (includes diagnostic codes and troubleshooting trees)

Illustration Quality:

High (hundreds of illustrations, diagrams, and pictures)

Target Audience:

Professional Technicians and Mechanics, DIY Enthusiasts

📊 Manual Specifications

File Format

Format Details:

Digital Download, likely PDF for searchability and printing

Print Quality

Quality:

High-resolution scans ensuring clarity of text and images

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

Completeness

Completeness Guarantee:

100% Complete, no missing or corrupt pages/sections

Searchability

Text Searchability:

Likely searchable if PDF is properly generated and OCR'd

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, 75° V-twin engine (LC8)

Displacement 950 Models:

942 cc

Displacement 990 Models:

999 cc

Performance

Horsepower 950 Models:

Approx. 98 hp @ 8000 rpm (varies slightly by model)

Horsepower 990 Models:

Approx. 105-115 hp @ 9000 rpm (varies slightly by model)

Torque 950 Models:

Approx. 95 Nm @ 6500 rpm (varies slightly by model)

Torque 990 Models:

Approx. 98-100 Nm @ 7000 rpm (varies slightly by model)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Keihin or Mikuni systems likely

Ignition

Ignition System:

Digital CDI with adjustable ignition advance

Lubrication

Lubrication System:

Wet sump lubrication with oil cooler

Cooling

Cooling Method:

Liquid Cooling with thermostatically controlled fan

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh gearbox

Optional

Clutch Type:

Hydraulically operated wet multi-plate clutch

Features

Drive Type:

Chain drive

Fluid Requirements

Engine Oil Specification:

Refer to manual for specific API SG or higher, JASO MA rated motorcycle oil (e.g., Motorex Power Synt 4T 10W/40 or equivalent)

Clutch Fluid Specification:

DOT 4 brake fluid

📐 Dimensions

Exterior

Wheelbase 950 Adventure:

Approx. 1570 mm (61.8 in)

Seat Height 950 Adventure:

Adjustable, typically 860-890 mm (33.9-35 in)

Weights

Dry Weight 950 Adventure:

Approx. 212 kg (467 lbs)

Wet Weight 950 Adventure:

Approx. 238 kg (525 lbs) with full fluids

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not subjected to standardized automotive crash tests like cars)

Active Features

Braking System:

Dual disc front brakes with Brembo calipers, Single disc rear brake with Brembo caliper. ABS was an option on some models.

Lighting:

Halogen headlights, LED taillight (on later models)

Passive Features

Frame Construction:

Chromium-molybdenum steel trellis frame for rigidity and strength

💡 Technology Features

Infotainment

Infotainment System:

None (typical for this era of performance motorcycles)

Driver Assistance

ABS Availability:

Optional on some 950/990 Adventure models, not typically available on Super Duke/Supermoto models in this year range.

Connectivity

Connectivity Features:

None (typical for this era of performance motorcycles)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 km (3,000-5,000 miles) or annually, refer to manual for specifics.

Valve Clearance Check:

Typically every 10,000-20,000 km (6,000-12,000 miles)

Fluid Specifications

Coolant Type:

Ethylene glycol-based coolant with anti-corrosion additives (e.g., Motorex Coolant M3.0)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch slave cylinder, fuel pump, regulator/rectifier, wheel bearings.

Maintenance Importance:

Regular maintenance is crucial due to the high-performance nature of the LC8 engine and the demands placed on these bikes.

📚 Vehicle History

Brand Heritage

Heritage Focus:

KTM has a strong heritage in off-road racing (motocross, rally raids like Dakar)

Model Evolution

Lc8 Introduction:

The LC8 V-twin engine platform was introduced in the early 2000s, with the 950 Adventure launching in 2003.

Evolution 950 To 990:

The 990 models represent an evolution with increased displacement, updated electronics, and refinement over the 950 series.

Production

Manufacturing Location:

Austria

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

KTM motorcycles, particularly the Adventure models, are highly regarded for their off-road prowess and touring capabilities within the motorcycling press.