This manual covers the Rally 200, produced for the 2003, 2004, and 2005 model years. As an entry-level sport ATV, the Rally 200 was designed for beginner riders and recreational use, emphasizing ease of operation and approachable performance. It features a 197cc air-cooled, 4-stroke, single-cylinder engine with SOHC and a 2-valve configuration, delivering power through an automatic CVT transmission to a 2WD drivetrain. Key features include hydraulic disc brakes front and rear, full-coverage floorboards with heel guards for rider protection, and dual halogen headlights. A heritage in recreational vehicles, the Rally 200 represented an offering in the youth and entry-level ATV segment during its production period. This comprehensive 277-page workshop service manual provides essential information for the maintenance and repair of your Rally 200. It details procedures for the engine, fuel system, drivetrain, suspension, steering, brakes, electrical system, and chassis. The manual includes scheduled maintenance tasks, troubleshooting guidance for common mechanical and electrical issues, and step-by-step instructions for component disassembly, repair, and reassembly. Technical specifications, special tool requirements, and fluid recommendations are also provided, making it an indispensable resource for owners and technicians seeking to keep the vehicle in optimal condition.