🏷️ Basic Information

Make:

Ford

Model:

Falcon

Generation:

BA Series

Production Years Covered:

2003-2005

Vin Structure Identifier:

Refer to manual for specific VIN decoding relevant to BA Series

👋 Introduction

Target Audience:

Ford dealerships, independent repair shops, and knowledgeable DIY enthusiasts working on BA Falcon vehicles

Value Proposition:

Provides the same authoritative, detailed information used by Ford technicians, enabling accurate and efficient maintenance and repair

Differentiation:

Authentic factory documentation, offering a level of detail and accuracy superior to aftermarket manuals

Feature 1:

Comprehensive coverage of all BA Falcon models and powertrain options

Feature 2:

Step-by-step instructions with clear diagrams and photographs

Feature 3:

Essential for accurate diagnostics and troubleshooting

Feature 4:

Includes information on body repairs and corrosion protection

📋 Manual Details

Primary Coverage:

Workshop repair and service for Ford Falcon BA Series Australian market vehicles

Body Styles Covered:

Sedan, Station Wagon, Ute

Related Models Covered:

Fairmont, Fairmont Ghia, Fairlane, LTD (implicitly via shared platforms/components)

Estimated Page Count:

Likely 1000+ pages (typical for comprehensive factory workshop manuals)

Type:

Factory Authorized Service and Repair Manual

Purpose:

Dealer and technician use

Language:

English

Format:

Physical print copy (implied by description)

📖 Manual Coverage

Powertrain:

Engine (4.0L I6 DOHC, 5.4L V8 SOHC 3V, 5.4L V8 DOHC 4V), Fuel System, Exhaust System, Cooling System, Ignition System, Starting System, Charging System, LPG variants

Transmission:

5-Speed Manual (BTR T5 M57 - I6, TR3650 - V8), 4-Speed Automatic (93LE - I6, 97LE - V8), Clutch and Controls

Chassis:

Suspension (Front, Rear IRS, Rear Beam Axle), Steering (Power Steering, Linkage, Column), Brakes (Front/Rear Disc, Parking Brake, ABS, Hydraulic Actuation), Driveline (Drive Shaft, Half Shafts), Wheels and Tires

Electrical:

Instrument Cluster, Lighting (Interior/Exterior), Horn, Clock, Audio System, Antenna, Speakers, Navigation, Satellite Navigation, Cellular Phone, Body Electronics Module (BEM), Module Communications Network

Climate Control:

Heating, Ventilation, Air Conditioning (HVAC), Control Components

Body:

Body Panels (Front End, Closures), Pick Up Bed/Platform, Interior Trim, Exterior Trim, Mirrors, Seating, Glass, Instrument Panel, Console, Handles, Locks, Latches, Sunroof, Bumpers

Safety Systems:

Occupant Restraints (Active and Passive), Airbags, Seatbelt Systems, Parking Aid

Body Repairs:

Corrosion Protection, Plastic Repairs, Water Leaks, Wind Noise, NVH, Tolerance Checks, Sheet Metal Repairs (Front, Roof, Side, Rear), Welding, High Strength Steel, Paint Prep & Application

Diagnostic Procedures:

Comprehensive diagnosis and testing for all major systems (NVH, Suspension, Driveline, Brakes, Steering, Engine, Cooling, Starting, Charging, HVAC, Electrical)

Maintenance Procedures:

Routine maintenance, fluid changes, filter replacements, inspection points

Repair Procedures:

Step-by-step repair instructions for virtually all components and systems

Rebuild Procedures:

Engine and transmission rebuild procedures, component overhauls

Installation Procedures:

Installation and removal of major components and accessories

Adjustment Procedures:

Wheel alignment, brake adjustments, clutch adjustments

Troubleshooting Guides:

Extensive troubleshooting charts and flowcharts for common and uncommon issues

Depth:

Factory-level technical information suitable for professional technicians and advanced DIY mechanics

Detail Level:

Detailed component identification, specifications, torque values, clearances, and diagnostic procedures

Visual Aid Quality:

Numerous diagrams, illustrations, and photographs to guide repairs

📊 Manual Specifications

Format Type:

Print (assumed from product description)

Print Resolution:

High quality, suitable for workshop environments

Binding:

Professional binding for durability in workshop use (e.g., spiral, hardcover, stitched)

Paper Quality:

Durable paper stock designed to withstand frequent handling and workshop conditions

⚙️ Engine Specifications

Engine 1:

4.0L DOHC Inline-6 (Barra family)

Engine 2:

5.4L 3V SOHC V8 (Modular)

Engine 3:

5.4L 4V DOHC V8 (Cobra R derived, likely in GT models)

4.0L I6 Hp:

Approx. 182 kW (245 hp) for naturally aspirated, higher for Turbo variants (not explicitly detailed in description, but implied coverage)

4.0L I6 Torque:

Approx. 370 Nm (273 lb-ft) for naturally aspirated

5.4L 3V V8 Hp:

Approx. 220 kW (295 hp)

5.4L 3V V8 Torque:

Approx. 470 Nm (347 lb-ft)

5.4L 4V V8 Hp:

Approx. 290 kW (389 hp) for GT models (estimated)

5.4L 4V V8 Torque:

Approx. 520 Nm (384 lb-ft) for GT models (estimated)

Fuel Type:

Unleaded Petrol (ULP), LPG (Liquid Petroleum Gas) options available

Injection Type:

Multi-Point Fuel Injection (MPI), Sequential Fuel Injection (SFI)

Spark Plugs:

Refer to manual for specific part numbers and gap settings (e.g., NGK or equivalent)

🔧 Transmission

Standard Transmission I6:

5 Speed Manual BTR T5 (M57)

Standard Transmission V8:

5 Speed Manual TR3650

Optional Transmission I6:

4 Speed Automatic 93LE

Optional Transmission V8:

4 Speed Automatic 97LE

Clutch Type:

Hydraulic actuation, single plate dry clutch

Manual Transmission Fluid:

Refer to manual for specific API GL-4 or GL-5 rated gear oil specifications and capacities

Automatic Transmission Fluid:

Refer to manual for specific Dexron III/Mercon or equivalent ATF specifications and capacities

📐 Dimensions

Wheelbase:

Approx. 2830 mm (Varies slightly by body style)

Length:

Approx. 4920 mm (Sedan), 4950 mm (Wagon), 5050 mm (Ute) - Varies by model

Curb Weight:

Approx. 1500 kg - 1750 kg (Varies significantly by engine, transmission, and body style)

Gross Vehicle Weight Rating:

Refer to vehicle placard/manual for specific GVWR

🛡️ Safety Features

Ancap Rating:

2003-2005 BA Falcon variants achieved 4-star ANCAP ratings (refer to ANCAP for specific model year data)

Active Safety Features:

Anti-lock Braking System (ABS), Traction Control (TC) on select models, Electronic Stability Control (ESC) introduced later in BA series (check specific model for availability)

Passive Safety Features:

Dual front airbags, side impact airbags (optional/higher trims), pretensioner seatbelts, crumple zones

💡 Technology Features

Infotainment System:

Factory fitted audio units with CD player, radio. Higher trims may have premium sound systems.

Optional Technology:

Satellite navigation and integrated cellular phone systems were optional on higher trim levels during this period.

Driver Assistance Features:

Parking sensors (optional), Cruise Control

Connectivity Features:

Module Communications Network (CAN-BUS) for inter-module communication.

🔧 Maintenance

Oil Change Interval:

Typically 10,000 km or 12 months, whichever comes first (refer to manual for specific engine recommendations)

Coolant Change Interval:

Initial change at 100,000 km, then every 50,000 km or 24 months (refer to manual for specific coolant type)

Transmission Fluid Change:

Manual: Inspect at 40,000 km, replace as needed. Automatic: Typically 80,000 km service interval (refer to manual)

Engine Oil Recommendation:

Refer to manual for viscosity grade (e.g., 5W-30, 10W-30) and API/ILSAC specifications. Consider Ford's specific recommendations for each engine.

Brake Fluid Specification:

DOT 3 or DOT 4 (refer to manual for specific type)

Power Steering Fluid:

Refer to manual for specific type (likely ATF or dedicated hydraulic fluid)

Common Issue 1:

Cracked exhaust manifold on certain 4.0L I6 engines (especially early models).

Common Issue 2:

Minor coolant leaks from intake manifold or heater hoses.

Common Issue 3:

Tailshaft vibration or worn universal joints on RWD models.

Common Issue 4:

Front suspension component wear (bushings, ball joints) with age and mileage.

Common Issue 5:

Intermittent electrical gremlins, particularly related to Body Control Modules (BCM) or sensor failures.

📚 Vehicle History

Ford Australia Legacy:

The Ford Falcon has been a cornerstone of the Australian automotive landscape since the 1960s, representing a significant part of local manufacturing and performance heritage.

Ba Series Introduction:

The BA Falcon, launched in 2002, represented a significant redesign and platform overhaul for the Falcon, moving away from older architectures and incorporating modern styling and technology.

Ba Series Updates:

The 'Series 2' (often referred to as BA MkII) within the 2003-2005 period introduced minor styling tweaks, revised features, and sometimes powertrain enhancements.

Manufacturing Location:

Broadmeadows, Victoria, Australia

🏆 Awards & Recognition

Award Type:

While specific awards for the 2003-2005 BA Falcon are not explicitly detailed, the model was critically well-received upon launch for its advanced platform and performance credentials, solidifying Ford Australia's position in the large car segment.