Segment:
Compact Crossover SUV
Target Audience:
Families, individuals seeking versatile utility and comfortable commuting
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra
Unique Selling Points:
Distinctive styling, available All-Wheel Drive, practical interior, comfortable ride
Powertrain Options:
Reliable 2.4L inline-4 cylinder engine
Drivetrain Options:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional
Interior Versatility:
Split-folding rear seats for flexible cargo and passenger configurations
Primary Coverage:
Comprehensive service, repair, and diagnostics for the 2003-2006 Mitsubishi Outlander
Secondary Coverage:
Includes dedicated sections for electrical systems and wiring diagrams
Estimated Page Count:
~2000+ pages (estimated for comprehensive factory service manual)
Type:
Factory Service Manual (FSM)
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, engine cooling system, lubrication system, engine control system (ECM)
Transmission:
Automatic transmission (INVECS-II 4-speed Sport Mode) mechanical, hydraulic control, electronic control, removal/installation, overhaul
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, driveshafts, differential, transfer case (AWD)
Chassis:
Suspension (front MacPherson strut, rear multi-link), steering system (power steering), braking system (ABS, disc brakes front/rear), wheels and tires
Electrical:
Complete electrical system coverage, including power distribution, grounds, lighting, ignition, starting system, charging system, instrumentation, body electrical, comfort & convenience systems, infotainment, security system
Body:
Body exterior, interior trim, doors, windows, sunroof (if equipped), bumpers, body panels, structural components, underbody protection
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts, fault code diagnosis (OBD-II)
Repair:
Step-by-step repair instructions for all major systems, component removal and installation, adjustments, overhaul procedures
Diagnostics:
Detailed diagnostic flowcharts for common and intermittent problems, use of diagnostic scan tools, circuit testing
Wiring Diagrams:
Comprehensive, color-coded electrical wiring diagrams for all vehicle systems
Depth:
Full factory level technical depth, suitable for professional technicians and advanced DIYers
Diagnostic Tools:
Information on required special tools and diagnostic equipment
Specifications:
Detailed torque specifications, clearances, alignments, electrical resistance values, pressure readings
Digital Format:
PDF (Portable Document Format) with searchable text and high-resolution diagrams
Diagram Quality:
High-resolution, clear, and accurate diagrams and illustrations
Binding:
N/A (Digital Format - PDF within ZIP)
Paper Type:
N/A (Digital Format - PDF within ZIP)
Configuration:
Inline 4-cylinder, DOHC (Dual Overhead Camshaft), 16-valve
Displacement:
2.4 Liters (2351 cc)
Horsepower:
145-150 hp (approximate, depending on year and market)
Torque:
190-200 Nm (approximate, depending on year and market)
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
ECU:
Bosch or Mitsubishi ECU (specific model varies)
Length:
4,590 mm (approx.)
Width:
1,775 mm (approx.)
Height:
1,660 mm (approx.)
Wheelbase:
2,625 mm (approx.)
Ground Clearance:
195 mm (approx.)
Curb Weight:
1,480 - 1,570 kg (depending on configuration)
Gross Vehicle Weight Rating:
2,070 kg (approx.)
Cargo Volume:
Approximately 454 liters (with rear seats up)
Cargo Volume Max:
Approximately 1,350 liters (with rear seats folded)
NHTSA Front Crash:
4 Stars (Driver), 4 Stars (Passenger) - depending on specific testing year and configuration
IIHS Front Offset:
Good - Acceptable (depending on specific testing year and configuration)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Airbags:
Front airbags, available side-impact airbags
Seatbelts:
3-point seat belts with pretensioners and load limiters
Head Unit:
Factory AM/FM/CD audio system, optional Rockford Fosgate premium audio
Speakers:
Standard 6-speaker or 8-speaker (with subwoofer) configurations
Cruise Control:
Standard cruise control
Keyless Entry:
Available keyless entry system
Bluetooth:
Not typically available on this generation from factory
Auxiliary Input:
Optional auxiliary audio input jack on some models
Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first
Air Filter Replacement:
Every 30,000 miles (48,000 km)
Spark Plug Replacement:
Every 100,000 miles (160,000 km) - Platinum tipped spark plugs
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or as per severe driving conditions
Engine Oil:
API SG, SH, or SJ certified, SAE 5W-30 (preferred) or 10W-30
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter
Coolant:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors), 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Engine:
Occasional PCV valve clogging leading to rough idle or oil consumption; potential for intake manifold gasket leaks
Transmission:
Some reports of harsh shifting or slipping, often related to fluid degradation or solenoids
Suspension:
Wear in control arm bushings and sway bar links, leading to clunking noises
Electrical:
Power window motor failures, occasional issues with door lock actuators
Maintenance Schedule Detail
Belt Replacement:
Serpentine belt inspection every 30,000 miles, replacement as needed
Fuel Filter:
Replace every 60,000 miles (100,000 km)
Manufacturer:
Mitsubishi Motors Corporation
Philosophy:
Known for robust engineering, innovative powertrains, and rally-bred performance heritage
Global Platform:
Shared its platform with the Mitsubishi Airtrek (JDM market) and Chrysler SE-series crossovers (Dodge Nitro, Mitsubishi Raider - later generations)
Design Origin:
Designed to be a sporty, practical, and versatile compact SUV
Assembly Locations:
Japan (Mizushima Plant)
Production Period:
2001 - 2006 (First Generation)
