🏷️ Basic Information

Make:

Chrysler

Model:

Grand Voyager

Generation:

RT Platform (North America) / VG (Europe)

Production Years:

2003-2007

Platform Code:

RT (North America) / VG (Europe)

👋 Introduction

Positioning:

Comprehensive DIY and professional workshop resource for owners and technicians

Advantage:

Provides factory-level diagnostic and repair information, empowering users to save significantly on repair costs.

Features:

Detailed substeps, critical notes/cautions/warnings, numbered instructions, bold figure numbers, detailed illustrations/drawings/photos, enlarged inset views, numbered table of contents, combined troubleshooting and electrical service with wiring diagrams.

📋 Manual Details

Coverage Years:

2003, 2004, 2005, 2006, 2007

Model Variants Covered:

All Models, All Engines, All Trim Levels, All Transmission Types

Estimated Pages:

Thousands (typical for comprehensive factory service manuals)

Type:

Workshop Repair Service Manual

Language:

English

Digital Format:

PDF Download

📖 Manual Coverage

Engine Service Repair:

Full diagnostics, disassembly, assembly, rebuild procedures, component testing

Transmission Service Repair:

Automatic and Manual transmission service, diagnostics, rebuilds

Brake System:

Hydraulic, Anti-lock Braking System (ABS), brake pad/rotor replacement, caliper service

Wiring Diagrams:

Complete electrical schematics for all systems

Electrical System:

Power distribution, lighting, accessories, sensors, control modules

Suspension:

Front and rear suspension components, alignment, shock/strut replacement

Steering:

Power steering system, steering gear, tie rods, wheel alignment

Cooling System:

Radiator, water pump, thermostat, cooling fan, coolant specifications

Fuel Injection Fuel System:

Fuel pump, injectors, fuel pressure, fuel filter replacement

Emission System:

Emissions control components, diagnostics, catalytic converter information

Heater Air Conditioning:

HVAC system operation, refrigerant handling, component replacement

Engine Control System:

Powertrain Control Module (PCM) diagnostics, sensor inputs/outputs

Chassis Body:

Body panel removal/installation, structural components, chassis alignment

Restraint System:

Airbag system, seatbelts, safety system diagnostics

Interior:

Interior trim, seats, dashboard removal and installation

Differential Drive:

Front-wheel drive axle service, differential maintenance

Axle:

Front drive axles, CV joints, wheel bearings

General Maintenance:

Fluid checks and changes, filter replacements, tire rotation

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides

Periodic Lubrication:

Lubrication points and schedules

Repair Procedures:

Step-by-step instructions for virtually all repair tasks

Disassembly Assembly:

Detailed guides for removing and reinstalling components

Electrical Diagnostics:

Troubleshooting electrical issues using wiring diagrams and diagnostic tools

Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds, including diagnostics and wiring)

📊 Manual Specifications

Format:

PDF

Printability:

Full Printable

Zoom Functionality:

Zoom IN/OUT

Binding:

Not Applicable (Digital Download)

Paper Type:

Not Applicable (Digital Download)

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Options:

3.3L V6 (EGA), 3.8L V6 (L32), 2.8L CRD Diesel (100 kW / 136 PS) (Europe only)

Horsepower Range:

Approximately 170-215 hp (gasoline), 136 hp (diesel)

Torque Range:

Approximately 200-260 lb-ft (gasoline), 221 lb-ft (diesel)

Fuel Type:

Unleaded Gasoline (North America), Diesel (Europe)

Fuel Delivery:

Multi-point Fuel Injection (MPI)

🔧 Transmission

Transmission Options:

4-speed Automatic (e.g., 41TE, 42LE)

Transmission Options:

Less common or region-specific manual transmissions might have been available, though automatic was dominant for this model.

Automatic Transmission Control:

Electronic control, likely with modes like 'Performance' or 'Economy'.

📐 Dimensions

Length:

Approx. 197-203 inches (depending on configuration)

Width:

Approx. 72-73 inches

Height:

Approx. 68-69 inches

Cargo Volume:

Highly configurable with removable/stowable seats, substantial cargo space (e.g., > 150 cu ft with all seats removed).

Curb Weight:

Approx. 4,000-4,500 lbs

🛡️ Safety Features

NHTSA Ratings:

Varies by model year and specific test; generally good for the era, but frontal impact ratings often showed room for improvement compared to later designs.

Active Safety:

Anti-lock Braking System (ABS), Traction Control (TCS)

Passive Safety:

Front airbags, available side airbags, three-point seatbelts for all occupants, LATCH child seat anchors.

💡 Technology Features

Infotainment System:

Factory AM/FM/CD player, optional DVD entertainment system for rear passengers, available satellite radio.

Driver Assistance:

Cruise control, rear parking assist (optional on some models).

Connectivity:

Limited by modern standards; typically auxiliary input for audio devices.

🔧 Maintenance

Oil Change Interval:

Typically 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for exact specs).

Transmission Fluid Change:

Recommended every 30,000-60,000 miles (consult manual for specific fluid type and procedure).

Spark Plug Replacement:

Often around 100,000 miles for iridium-tipped plugs.

Engine Oil Specification:

SAE 5W-30 synthetic or synthetic blend recommended for most engines (e.g., MS-6395 compliant).

Transmission Fluid Specification:

Chrysler ATF+4 (or equivalent specification ATF)

Coolant Specification:

HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.

Common Problems:

Transmission solenoid pack failures, power sliding door motor issues, suspension component wear (ball joints, tie rods), occasional electrical gremlins (e.g., body control module), exhaust system corrosion.

📚 Vehicle History

Brand Legacy:

Chrysler has a long history in the minivan segment, pioneering the modern minivan concept.

Evolution Notes:

This generation of Grand Voyager (RT platform in North America, effectively a rebranded Dodge Grand Caravan/Chrysler Town & Country, and VG in Europe, sharing development with Peugeot/Renault) represented a significant update focusing on refinement, safety, and convenience features. The 'Grand' designation signifies the extended wheelbase version.

Manufacturing Locations:

Windsor, Ontario, Canada (primary for North America); various European locations for VG platform.

🏆 Awards & Recognition

Awards:

The Chrysler minivan platform (including the Grand Voyager) has historically been well-received, often appearing on 'Car and Driver's' 10Best lists in earlier iterations, signifying its strong market presence and consumer appeal.