2003-2007 Ktm 950 990 Super Duke Lc8 Service Repair Manual

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This manual provides comprehensive information for the 950 and 990 Super Duke LC8 models produced between 2003 and 2007. Known for their powerful LC8 V-twin engines and Austrian engineering, these...

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Taper: Motorcycle

Distributeur:

UGS: 142574

Mots clés: 2003 2004 2005 2006 2007 950 990 Engines KTM Lc8 Motorcycle Super Duke

Variantes de produits

Description

This manual provides comprehensive information for the 950 and 990 Super Duke LC8 models produced between 2003 and 2007. Known for their powerful LC8 V-twin engines and Austrian engineering, these motorcycles are celebrated for their performance-oriented design and aggressive styling, appealing to riders seeking a raw and engaging riding experience. The Super Duke line, a testament to heritage in high-performance machines, offers exceptional handling and a distinctive character, making it a sought-after platform for both spirited road riding and track-day enthusiasts. This service repair manual offers detailed guidance for DIY enthusiasts, home mechanics, and professional workshops. It covers essential maintenance procedures, including oil changes and valve clearance checks, as well as in-depth repair instructions for all major components and systems. Users will find valuable information on engine mechanics, electrical systems, fuel systems, and chassis components, alongside troubleshooting guides for common issues. With high-quality diagrams and easy-to-read text, this English-language manual is designed to empower owners to effectively maintain and repair their 950/990 Super Duke, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Model:

950/990 Super Duke

Model Variant:

Super Duke LC8

Applicable Years:

2003, 2004, 2005, 2006, 2007

Engine Family:

Codes

Engine Code Primary:

LC8 V-Twin

Engine Code Secondary:

Engine Service Manual 2003-2007

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, home mechanics, and professional workshops.

Competitive Analysis

Value Proposition:

Provides comprehensive coverage and detailed instructions to save time and money on repairs.

Key Features

Features:

Easy-to-read text sections, high-quality diagrams, instant download, no shipping cost.

📋 Manual Details

Coverage Areas

Covered Models:

KTM 950 Adventure, 990 Adventure, 990 Super Duke, 950 Supermoto, 950 Super Enduro

Covered Years:

2003-2007

Page Count

Estimated Page Count:

Varies by specific model year and sub-model, but comprehensive manuals for this era typically exceed 300 pages.

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanics:

Engine removal and refitting, engine disassembly, servicing individual components, engine assembly.

Electrical System:

Wiring diagrams, electrical troubleshooting, component testing.

Fuel System:

Carburetor/fuel injection system service, fuel pump, fuel lines.

Chassis:

Suspension, steering, brakes, wheels, tires.

Procedures Included

Diagnostics:

Trouble shooting common issues, diagnostic procedures.

Maintenance:

Periodic maintenance schedule, fluid changes, filter replacements, tune-ups.

Repair:

Detailed step-by-step repair instructions for all major components and systems.

Technical Depth

Depth:

Comprehensive from basic maintenance to advanced engine rebuilds and electrical diagnostics.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Required Software:

Adobe PDF Reader & Winzip

Print Quality

Printability:

All pages are printable

Binding Type

Binding:

Digital Download (PDF)

Paper Type

Paper Type:

Not Applicable (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

LC8 V-Twin (Liquid-cooled, Four-stroke, 75° V-twin)

Performance

Displacement 950:

942 cc

Displacement 990:

999 cc

Bore Stroke 950:

98 x 62.4 mm (approx.)

Bore Stroke 990:

101 x 62.4 mm (approx.)

Horsepower Range:

Typically 90-105 hp depending on model and year.

Torque Range:

Typically 90-95 Nm depending on model and year.

Fuel System

Fuel Delivery 950:

Carburetor (e.g., Keihin 38mm CV)

Fuel Delivery 990:

Fuel Injection (e.g., Keihin Electronic Fuel Injection)

Fuel Type:

Unleaded gasoline (min. 91 octane recommended)

🔧 Transmission

Standard

Type:

6-speed, claw-shifted, constant mesh

Optional

Optional Transmissions:

Features

Clutch:

Hydraulically operated, multi-disc wet clutch

Final Drive:

Chain

📐 Dimensions

Exterior

Wheelbase 950 Super Duke:

Approx. 1485 mm

Wheelbase 990 Super Duke:

Approx. 1485 mm

Weights

Dry Weight 950 Super Duke:

Approx. 187 kg

Dry Weight 990 Super Duke:

Approx. 187 kg

🛡️ Safety Features

Ratings

Safety Standards:

Meets relevant European and North American motorcycle safety standards for its era.

Active Features

Braking System:

Dual disc front brakes, single disc rear brake with hydraulic actuation.

Available on select 990 models (e.g., 990 Adventure ABS).

Passive Features

Lighting:

Halogen headlight, LED taillight, turn signals.

💡 Technology Features

Infotainment

Dashboard:

Analog tachometer, digital speedometer, LCD multi-function display.

Driver Assistance

Traction Control:

Not typically available on these models.

Connectivity

Diagnostic Ports:

Diagnostic connectors for ECU reading and programming (details in manual).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 km or annually, whichever comes first (refer to manual for exact intervals).

Valve Clearance Check:

Every 10,000 - 15,000 km (refer to manual for exact intervals).

Fluid Specifications

Engine Oil Type:

Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50 API SG, JASO MA (refer to manual for specific grades).

Coolant Type:

Mixture of distilled water and ethylene glycol-based antifreeze (e.g., Motorex Coolant M3.0).

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Clutch Fluid Type:

DOT 4 hydraulic clutch fluid (shared with brake system on some models).

Known Issues

Common Complaints:

Fuel pump issues (early models), voltage regulator/stator failure, occasional vibration at certain RPMs, fuel injector clogging (FI models).

📚 Vehicle History

Brand Heritage

Brand Focus:

KTM is renowned for its off-road prowess and performance-oriented motorcycles.

Model Evolution

Lc8 Introduction:

The LC8 engine platform debuted in the early 2000s and quickly became KTM's flagship V-twin.

Super Duke Development:

The Super Duke line was introduced as KTM's interpretation of a powerful, aggressive naked sportbike.

Production

Manufacturing Location:

Austria

🏆 Awards & Recognition

Recognitions

Market Reputation:

The 950/990 Super Duke series is highly regarded for its performance, handling, and raw character within the sportbike and naked bike segments.