Yamaha GRIZZLY 350 400 2WD 4WD Shop Manual 2003-2010

Prix habituel: $16.99
Prix soldé: $16.99
Prix habituel
Prix unitaire: par

19 people are viewing this right now

Taper: Atv

Distributeur:

UGS: 59468

Mots clés: 2003 2004 2005 2006 2007 2008 2009 2010 ATV GRIZZLY 350 2WD GRIZZLY 350 4WD GRIZZLY 400 2WD GRIZZLY 400 4WD Grizzly Models Powersports Yamaha

Variantes de produits

Description

This manual covers the Grizzly 350 and 400 All-Terrain Vehicles (ATVs) produced between 2003 and 2010. These versatile ATVs, available in 2WD and 4WD configurations, are recognized for their legacy of reliability and off-road performance. Engineered for a variety of terrains and tasks, the Grizzly line offers robust utility and capable handling, making it a popular choice for both recreational riders and those requiring dependable work performance. This comprehensive service manual provides in-depth guidance for all aspects of maintenance, repair, and troubleshooting for your Grizzly ATV. It details procedures for engine, transmission, drivetrain, suspension, steering, braking, and electrical systems, including complete overhaul instructions, diagnostic routines, and essential technical specifications. With clear, step-by-step instructions and detailed diagrams, this manual empowers owners and technicians to effectively maintain and repair their vehicles, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 350/400

Type:

ATV (All-Terrain Vehicle)

Model Variants:

2WD, 4WD

Covered Model Years:

2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, ATV owners seeking to perform their own maintenance and repairs, small repair shops.

Competitive Analysis

Value Proposition:

Offers significant cost savings compared to professional dealership service by empowering owners with detailed repair knowledge.

Key Features

Ease Of Use:

Step-by-step instructions, clear pictures, and diagrams facilitate even complex repair tasks.

Accessibility:

Compatible with a wide range of devices including PCs, Macs, tablets, and smartphones.

Cost Savings Potential:

Significant potential to save thousands of dollars on repair and maintenance costs.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive service, repair, and maintenance

Page Count

Estimated Page Count:

Extensive (specific count not provided, but described as 'full professional quality in depth')

Manual Type

Manual Type:

Shop Manual / Service Manual / Repair Manual

Language

Language:

English

Format

File Format:

Downloadable:

Device Compatibility:

PC, MAC, Tablets & Smartphones

📖 Manual Coverage

Systems Covered

Engine System:

Complete engine overhaul, diagnostics, carburetor/fuel injection tuning, cooling system, lubrication system, ignition system.

Transmission Drivetrain System:

Automatic transmission (CVT) service and repair, final drives, drive shafts, differentials, clutch operation.

Suspension Steering System:

Front and rear suspension components, shock absorbers, control arms, steering linkage, steering column, wheel alignment.

Braking System:

Hydraulic brake system, brake calipers, brake lines, master cylinder, brake pads, brake shoes, bleeding procedures.

Electrical System:

Complete wiring diagrams, lighting system, starting system, charging system (stator, rectifier/regulator), battery service, fuses, relays, ignition switch.

Fuel System:

Fuel tank, fuel pump (if applicable), fuel lines, fuel filter, carburetor (for 350 models), fuel injection system (for applicable 400 models).

Body Chassis System:

Frame inspection, body panel removal and installation, seat, fenders, racks, bumpers.

Cooling System:

Radiator, cooling fan, coolant hoses, thermostat, coolant specifications.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points, valve clearance adjustment, brake adjustments.

Diagnostic Procedures:

Troubleshooting guides for common problems, electrical system diagnostics, engine performance issues.

Repair Procedures:

Step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major systems.

Wiring Diagrams:

Detailed electrical system wiring schematics for all applicable models and configurations.

Troubleshooting Charts:

Includes systematic troubleshooting guides for various symptoms, helping to pinpoint problems efficiently.

Technical Depth

Depth Of Information:

In-depth, professional-level detail covering routine maintenance to complete engine and transmission rebuilds.

Torque Specifications:

Provides essential torque specifications for critical fasteners during assembly and disassembly.

Special Tools:

Lists any special tools or equipment required for specific procedures, ensuring proper repair methods.

📊 Manual Specifications

File Format

File Quality:

High-resolution PDF for clear viewing and printing of text and diagrams.

Print Quality

Printability:

Designed for easy printing of individual pages or sections as needed.

Binding Type

Binding:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type 350:

Air-cooled, 4-stroke, SOHC, 2-valve single-cylinder (Specific displacement details for 350 models vary by exact sub-model but typically around 348cc).

Engine Type 400:

Liquid-cooled, 4-stroke, SOHC, 4-valve single-cylinder (Specific displacement details for 400 models vary by exact sub-model but typically around 386cc).

Performance

Horsepower Torque Notes:

Specific horsepower and torque figures are not provided in the product description but are detailed within the manual for each engine variant.

Fuel System

Fuel Delivery 350:

Carburetor (e.g., Mikuni BSR33).

Fuel Delivery 400:

Fuel Injection (EFI) on later/higher spec models, carburetor on earlier models. (Manual covers both).

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with high/low range and reverse.

Optional

Optional Transmissions:

N/A (CVT is standard across covered models).

Features

Transmission Features:

Engine braking, On-Command (2WD/4WD engagement) linked to transmission operation.

📐 Dimensions

Exterior

Dimensions Notes:

Overall dimensions vary between 350 and 400 models and specific sub-variants (e.g., IRS models). Manual will contain precise specifications.

Weights

Dry Weight Notes:

Dry weight figures vary by model and drivetrain configuration (2WD/4WD, IRS/Solid Axle). Manual provides detailed specifications.

🛡️ Safety Features

Ratings

Safety Ratings:

ATVs are not typically subjected to standardized crash safety ratings like passenger cars. Safety focus is on proper operation and maintenance, detailed in manual.

Active Features

Active Safety Features:

Front and rear disc brakes, thumb throttle with safety interlock, 4WD engagement system, engine braking.

Passive Features

Passive Safety Features:

Handlebar grips, integrated floorboards with heel guards, lighting systems.

💡 Technology Features

Infotainment

Infotainment Systems:

Basic instrumentation (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems are featured on these utility ATVs.

Driver Assistance

Driver Assistance Features:

On-Command 4WD system for selectable 2WD or 4WD operation. Engine braking provides assistance on descents.

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Routine Maintenance Schedule:

The manual provides detailed recommended service intervals for all routine tasks, including oil changes, filter replacements, drive belt checks, and lubrication.

Fluid Specifications

Engine Oil Type 350:

Yamaha recommends specific Yamalube 4-stroke motorcycle/ATV engine oil, typically SAE 10W-30 or 10W-40 depending on temperature. (Manual will specify exact API classification and viscosity).

Engine Oil Type 400:

Yamaha recommends specific Yamalube 4-stroke motorcycle/ATV engine oil, typically SAE 10W-40 or 20W-50 depending on temperature and whether oil cooler is present. (Manual will specify exact API classification and viscosity).

Coolant Type:

High-quality ethylene glycol based antifreeze coolant, mixed with distilled water (typically 50/50 ratio). Manual specifies Yamaha's recommended coolant or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify the precise type and manufacturer recommendations.

Gear Oil Specification:

Yamaha recommends specific Yamalube gear oil for the final drive and differential. Manual provides exact viscosity and GL rating.

Known Issues

Common Maintenance Concerns:

The manual implicitly addresses common issues through detailed troubleshooting and preventative maintenance procedures. This includes topics like drive belt wear, carburetor cleaning/adjustment, cooling system maintenance, and electrical connector integrity.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha is a pioneer in the ATV industry, known for reliability, innovation, and off-road performance.

Model Evolution

Grizzly Lineage:

The Grizzly line represents Yamaha's mid-size utility ATV offerings, evolving from earlier models to incorporate features like fuel injection, independent rear suspension (on some variants), and improved powerplants.

Production

Production Period:

2003-2010 for the specific models covered by this manual.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Yamaha Grizzly models have historically received positive reviews for reliability, performance, and utility in the ATV market. Specific awards are not listed in the product description.

Ratings

Owner Satisfaction Notes:

While not directly an award, the longevity and continued popularity of the Grizzly line suggest high owner satisfaction, facilitated by good engineering and maintainability.

Certifications

Certifications:

N/A for this type of manual.