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BMW 325 325i 2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 325i Year: 2003 Codes Chassis Code: E46 👋 Introduction Market Position Market Segment: Entry-luxury compact executive sedan and coupe...
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Mots clés: 2003 325 325i BMW Car Cars Misc
BMW 325 325i 2003 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
325i
Year:
2003
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Market Segment:
Entry-luxury compact executive sedan and coupe
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Acura TL, Infiniti G35
Key Features
Driving Dynamics:
Renowned for balanced handling, RWD platform, and responsive steering
Engine Performance:
Smooth and powerful inline-six engines
Interior Quality:
Premium materials and driver-focused cockpit design
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
M54B30 (3.0L Inline-6) diagnosis, repair, overhaul, timing, cooling, lubrication, fuel injection, ignition
Transmission Manual:
Getrag 420G (5-speed) repair, clutch system, linkages, fluid specifications
Transmission Automatic:
GM 5L40-E (5-speed) repair, valve body, torque converter, electronic control, fluid specifications
Drivetrain:
Rear-wheel drive, driveshaft, differential, half-shafts, universal joints
Suspension:
Front MacPherson struts, rear multi-link, springs, dampers, control arms, bushings, alignment specifications
Brakes:
Front and rear discs, ABS, DSC (Dynamic Stability Control), hydraulic system, caliper overhaul, rotor replacement, fluid specifications
Steering:
Hydraulic power steering, steering rack, pump, fluid specifications
Electrical System:
12V system, battery, alternator, starter, wiring diagrams, fuse locations, relays, lighting (headlights, taillights, interior), horn
Body:
Exterior panels, doors, hood, trunk, bumpers, glass, seals, interior trim, seats, headliner, sound deadening
HVAC:
Climate control system, A/C compressor, refrigerant, blower motor, evaporator, heater core, ducting, diagnostic procedures
Safety Systems:
Airbags (SRS), seatbelt pre-tensioners, crash sensors, diagnostic and reset procedures
Infotainment:
Radio, CD player, amplifier, speaker system, navigation system (if equipped), antenna system
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake pad/rotor replacement, tire rotation
Diagnostics:
Troubleshooting guides for common issues, OBD-II code interpretation, component testing, diagnostic tool usage
Repair:
Engine component replacement, transmission overhaul, brake caliper rebuilding, suspension arm replacement, electrical component repair, body panel repair
Rebuilds:
Engine internal component rebuilding, transmission rebuilding, differential overhaul
Assembly Disassembly:
Step-by-step guides for component removal and installation
Special Tools:
Identification and usage of BMW-specific tools required for various procedures
Technical Depth
Depth Level:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing all pages or selected sections
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Yes, text is searchable within the PDF document
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
Naturally Aspirated Inline-6 (I6)
Displacement:
2979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Valvetrain:
Double VANOS (Variable Valve Timing), DOHC (Dual Overhead Camshafts), 24 valves
Performance
Horsepower:
225 hp @ 5900 rpm
Torque:
214 lb-ft (290 Nm) @ 3500 rpm
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI), Bosch Motronic ECU
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Getrag 420G)
Optional
Transmission Type:
5-speed Automatic (GM 5L40-E) with Steptronic
Features
Clutch:
Hydraulically actuated single dry plate clutch
Differential:
Limited Slip Differential (LSD) optional on some models
📐 Dimensions
Exterior
Length:
177.4 inches (4506 mm)
Width:
68.7 inches (1745 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
107.4 inches (2728 mm)
Front Track:
57.7 inches (1466 mm)
Rear Track:
58.6 inches (1488 mm)
Weights
Curb Weight:
3417 lbs (1550 kg) approx (manual transmission)
Gross Vehicle Weight Rating:
4564 lbs (2070 kg)
Towing Capacity:
Not Recommended
Cargo
Trunk Volume:
11.1 cu ft (314 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
4 Stars (Driver), 4 Stars (Passenger)
IIHS Side Impact Rating:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard (Anti-lock Braking System)
Dsc:
Standard (Dynamic Stability Control) / Traction Control
Brake Assist:
Standard (Hydraulic Brake Booster)
Passive Features
Airbags:
Frontal airbags (driver/passenger), Optional front side-impact airbags, Optional head protection system (HPS)
Seatbelts:
3-point inertia-reel seatbelts with front pretensioners and force limiters
Child Safety:
LATCH (Lower Anchors and Tethers for Children) system, Rear child safety door locks
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 6-speaker system. Optional premium Hi-Fi system with amplifier and more speakers. Optional Harman Kardon system.
Navigation:
Optional factory navigation system (MKIII or MKIV professional navigation system).
Driver Assistance
Parking Sensors:
Optional rear Park Distance Control (PDC).
Connectivity
Bluetooth:
Optional BMW Assist with Bluetooth integration (often requires cradle).
Other Technology
Cruise Control:
Standard electronic cruise control.
Rain Sensing Wipers:
Optional automatic rain-sensing windshield wipers.
Xenon Headlights:
Optional Xenon headlights with automatic leveling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system typically recommends oil changes every 10,000-15,000 miles or 12-24 months, depending on driving conditions. Refer to manual for specific CBS reset procedures.
Spark Plug Replacement:
Approximately 100,000 miles (refer to manual for specific M54 recommendations).
Coolant Flush:
Typically every 2-4 years or 30,000-60,000 miles. Use BMW-approved coolant.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil:
SAE 0W-40 or 5W-30 Synthetic engine oil meeting BMW LL-01 specification.
Coolant:
BMW Blue Antifreeze/Coolant (G48) mixed with distilled water at a 50/50 ratio.
Transmission Fluid Manual:
SAE 75W-90 Synthetic gear oil (e.g., BMW MTF LT-2 specification).
Transmission Fluid Automatic:
Dexron III/VI Synthetic ATF or BMW ETL-7045E specification.
Power Steering Fluid:
Pentosin CHF 11S or ATF Dexron III.
Brake Fluid:
DOT 4 specification.
Known Issues
Common Issues:
Cracked plastic intake manifold (M54 engines), cooling system failures (plastic coolant expansion tank, water pump, thermostat housing), VANOS solenoid issues, eccentric shaft sensor failure, oil pan gasket leaks, CCV (Crankcase Ventilation) system clogging, ignition coil failures, sagging headliner, ABS/DSC module failures.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW, founded in 1916, is renowned for its 'Ultimate Driving Machine' philosophy, focusing on performance, luxury, and advanced engineering.
Model Evolution
E46 Generation Introduction:
The E46 generation of the 3 Series was introduced in 1998 (for the 1999 model year in Europe, 2000 in North America) and represented a significant evolution in design, technology, and driving dynamics over its E36 predecessor.
2003 Model Year Updates:
The 2003 model year for the E46 3 Series included a mid-cycle refresh (LCI - Life Cycle Impulse) which brought updated styling (e.g., revised headlights, taillights, bumpers, hood), interior refinements, and powertrain enhancements.
Production
Production Location:
Primarily manufactured in Munich, Germany, and Dingolfing, Germany.
Production Years E46:
1998-2006 (Sedan, Coupe, Convertible); 1999-2006 (Touring); 2000-2006 (M3)
🏆 Awards & Recognition
Recognitions
Car And Driver Ota Winner:
Car and Driver 10Best winner multiple times during its production run.
Automotive Journalism Awards:
Consistently praised by automotive journalists for its driving dynamics, build quality, and performance.
Ratings
Reliability Perception:
Generally considered reliable when properly maintained, though certain components require proactive attention (see known issues).
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