Positioning:
Performance Sports Car, Luxury Grand Tourer
Competitors:
Porsche 911, Ferrari 360 Modena, Dodge Viper, Ford Mustang Cobra
Design Philosophy:
Front-engine, Rear-wheel-drive, Transaxle design for optimal weight distribution
Body Styles:
Coupe, Convertible
Manual Value Proposition:
Essential for owners seeking to maintain, repair, or fully understand their 2003 Corvette, replicating dealer technician capabilities.
Engine:
LS1 V8 Engine (5.7L / 350 cu. in.) - Complete Overhaul, Diagnosis, and Repair
Transmission Manual:
6-Speed Manual Transmission (Tremec T-56) - Service, Diagnosis, and Overhaul
Transmission Automatic:
4-Speed Automatic Transmission (4L60-E) - Service, Diagnosis, and Overhaul (if applicable to specific trims)
Drivetrain:
Rear Wheel Drive (RWD), Driveshaft, Axles, Differential (Limited Slip)
Suspension:
Front & Rear Independent Suspension, Magnetic Ride Control (if equipped), Bushings, Ball Joints, Shocks, Springs
Brakes:
Front & Rear Disc Brakes, ABS, Traction Control (ASR), Brake Fluid Specifications, Bleeding Procedures
Steering:
Power Steering System, Steering Column, Steering Gear
Cooling System:
Radiator, Fan Assembly, Coolant Type, Capacities, Thermostat, Water Pump
Fuel System:
Fuel Pump, Injectors, Fuel Filter, Fuel Pressure, EVAP System
Exhaust System:
Catalytic Converter, Mufflers, Exhaust Manifolds, Emissions Control
Electrical System:
12V Battery, Alternator, Starter, Wiring Diagrams, Fuses, Relays, Lighting Systems
Body:
Body Panels, Doors, Hood, Trunk, Convertible Top (if applicable), Interior Trim, Seats
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System, Refrigerant, Compressor, Controls
Diagnostics:
OBD-II Diagnostic Trouble Codes (DTCs), Diagnostic Procedures, Scan Tool Usage
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Tire Rotation, Brake Pad Replacement
Repair:
Engine Component Replacement, Transmission Rebuild, Suspension Overhaul, Brake System Repair, Electrical Component Diagnosis & Replacement
Troubleshooting:
Systematic Diagnosis of Common and Uncommon Problems, Symptom-Based Troubleshooting Charts
Alignment:
Wheel Alignment Specifications and Procedures
Torque Specs:
Detailed Torque Specifications for all fasteners
Depth:
Comprehensive: From Basic Maintenance to Full Engine & Transmission Rebuilds, Advanced Diagnostics
Documentation Type:
Factory Technician Level Detail
Engine Name:
Gen III Small Block LS1
Displacement:
5.7 Liters (350 Cubic Inches)
Configuration:
V8, 90-degree, Overhead Valve (OHV)
Bore X Stroke:
3.90 in x 3.62 in (99.0 mm x 92.0 mm)
Compression Ratio:
10.1:1
Valvetrain:
Pushrod Actuated Overhead Valves, Hydraulic Roller Lifters
Horsepower:
350 hp @ 5600 rpm
Torque:
375 lb-ft @ 4400 rpm
Induction Type:
Sequential Port Fuel Injection (SFI)
Fuel Type:
Unleaded Gasoline, 91 Octane or Higher Recommended
Fuel Pump Pressure:
55-62 psi
ECU:
PCM (Powertrain Control Module) with Integrated ECM (Engine Control Module)
Transmission Type:
Tremec T-56 6-Speed Manual
Transmission Type:
4L60-E 4-Speed Automatic (typically standard on base models, check specific options)
Manual Gear Ratios:
1st: 2.66, 2nd: 1.78, 3rd: 1.30, 4th: 1.00, 5th: 0.74, 6th: 0.50
Manual Final Drive Ratio:
3.42:1 (standard on manual transmission models)
Automatic Gear Ratios:
1st: 3.06, 2nd: 1.63, 3rd: 1.00, 4th: 0.70
Automatic Final Drive Ratio:
3.15:1 (standard on automatic transmission models)
Manual Transmission Fluid:
GM Synchromesh Transmission Fluid (or equivalent spec)
Automatic Transmission Fluid:
Dexron III H Automatic Transmission Fluid
Length:
179.7 inches (4564 mm)
Width:
73.1 inches (1857 mm)
Height:
47.8 inches (1214 mm)
Wheelbase:
104.5 inches (2654 mm)
Curb Weight Manual:
Approx. 3100-3200 lbs (1406-1451 kg)
Curb Weight Automatic:
Approx. 3200-3300 lbs (1451-1497 kg)
Gross Vehicle Weight Rating:
Approx. 4000 lbs (1814 kg)
Cargo Volume Coupe:
15.2 cu ft (430 L) combined front & rear
Cargo Volume Convertible:
13.0 cu ft (368 L) (top up)
Standard Wheel Size:
17x8.5 inch front, 18x9.5 inch rear
Standard Tire Size:
245/45ZR-17 front, 275/40ZR-18 rear
Bolt Pattern:
5 x 120.65 mm (4.75 inches)
Oil Change Interval:
Every 7,500 miles or 12 months (whichever comes first), under normal driving conditions. Severe conditions may require shorter intervals.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Replace every 15,000 miles or annually.
Spark Plug Replacement:
Replace every 100,000 miles (typically platinum-tipped plugs).
Coolant Flush:
Every 5 years or 100,000 miles (using GM approved coolant).
Engine Oil Type:
SAE 5W-30 Synthetic (API SM or SN)
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter change
Coolant Type:
GM P/N 12346740 (Orange) or equivalent silicate-free, long-life coolant (50/50 mix with distilled water)
Power Steering Fluid Type:
GM P/N 12345365 (Dexron VI ATF) or equivalent
Common Issue Lsd:
Rear differential pinion seal leaks, clutch pack shudder in limited-slip differential (addressed with friction modifier additive).
Common Issue Suspension:
Worn rear leaf spring bolts, worn ball joints, occasional issues with active handling system sensors.
Common Issue Electrical:
HUD (Head-Up Display) pixel degradation, HVAC blower resistor failure, occasional power window motor issues.
Common Issue Engine:
Exhaust manifold leaks (easy fix with replacement gaskets), PCV system issues leading to oil consumption in some early LS1 engines (less common by '03).
Brand History:
Chevrolet, established in 1911, a division of General Motors, known for performance and accessible automotive innovation.
Corvette Heritage:
The Corvette, America's sports car, has evolved through multiple generations since its 1953 debut, consistently representing performance and style.
C5 Generation Introduction:
The C5 generation was introduced for the 1997 model year, representing a significant redesign with a rear transaxle for improved weight distribution.
2003 Model Year Updates:
For 2003, the C5 received minor updates including revised suspension tuning, optional Magnetic Ride Control (Z06 and select coupes/convertibles), and new wheel options. The 50th Anniversary Edition was also introduced, featuring distinctive badging and trim.
Production Plant:
Bowling Green, Kentucky, USA
Production Years C5:
1997-2004