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Chrysler Concorde 2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Concorde Year: 2003 Codes Chassis Code: LH Platform: Chrysler LH platform 👋 Introduction Market Position Segment: Full-size sedan, positioned as a comfortable and...
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Chrysler Concorde 2003 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Concorde
Year:
2003
Codes
Chassis Code:
LH
Platform:
Chrysler LH platform
👋 Introduction
Market Position
Segment:
Full-size sedan, positioned as a comfortable and stylish flagship model for Chrysler.
Competitive Analysis
Competitors:
Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Buick LeSabre, Toyota Avalon, Lincoln Continental.
Key Features
Design:
Distinctive aerodynamic styling, spacious interior, focus on comfort and ride quality.
Powertrain:
Powerful V6 engine options, smooth automatic transmission.
Manual Value Proposition
Benefit To Owner:
Enables owners to perform detailed maintenance, diagnostics, and repairs, saving on labor costs and extending vehicle lifespan.
Benefit To Professional:
Provides official factory procedures, specifications, and troubleshooting steps for efficient and accurate repairs.
📋 Manual Details
Coverage Areas
Description:
Complete factory service and repair information for the 2003 Chrysler Concorde. Covers all major systems and components, including engine, transmission, chassis, electrical, HVAC, and body.
Page Count
Estimate:
Hundreds of pages (specific count not provided, but indicative of comprehensive coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
3.5L V6 (EGG), diagnostics, repair, overhaul, timing belt replacement, component testing, cooling system, lubrication system.
Transmission:
42LE Automatic Transmission (and potential variants), diagnostics, fluid change, seal replacement, solenoid testing, internal component repair.
Brakes:
ABS, EBD, front and rear brake system diagnostics, component replacement (pads, rotors, calipers), hydraulic system bleeding, parking brake.
Suspension:
Front and rear suspension, struts, shock absorbers, control arms, ball joints, sway bars, alignment specifications.
Steering:
Power steering system, pump, rack and pinion, tie rods, steering column.
Electrical:
Battery, charging system, starter, lighting, ignition system, fuses, relays, wiring diagrams for all circuits, power windows, locks, seats.
HVAC:
Air conditioning system, heater core, climate control module, blower motor, refrigerant recharge, leak detection.
Body:
Body panel removal/installation, doors, hood, trunk, bumpers, glass, interior trim, corrosion protection.
Restraints:
Airbag system diagnostics, SRS module, seatbelt mechanisms.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, testing procedures for all major systems.
Repair:
Step-by-step repair instructions for all components, including engine rebuilds, transmission overhauls, suspension and brake component replacement.
Adjustment:
Wheel alignment specifications, headlight aiming, parking brake adjustment.
Installation:
Component installation procedures, torque specifications for all fasteners.
Specifications:
Detailed technical specifications for all components, including tolerances, clearances, and performance data.
Technical Depth
Level:
Comprehensive Factory Level - suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Type:
PDF (Portable Document Format)
Searchability:
Likely searchable text-based PDF, allowing for quick information retrieval.
Print Quality
Quality:
Designed for high-quality printing of individual pages or the entire document.
Binding Type
Applicable To Print:
If printed, typically spiral-bound or comb-bound for lay-flat usability.
Paper Type
Applicable To Print:
Standard copier/printer paper is suitable for printing.
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGG
Configuration:
3.5L SOHC V6
Displacement:
3518 cc (214.7 cubic inches)
Bore X Stroke:
96.0 mm x 81.0 mm (3.78 in x 3.19 in)
Compression Ratio:
9.0:1
Horsepower Gross:
234 hp @ 5800 rpm (approximate, refer to manual for exact spec)
Torque Gross:
241 lb-ft @ 4000 rpm (approximate, refer to manual for exact spec)
Fuel System
Type:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Engine Management
ECM:
PCM (Powertrain Control Module) with integrated diagnostics.
🔧 Transmission
Standard
Type:
4-speed automatic
Model:
42LE
Features
Overdrive:
Yes
Torque Converter:
Lock-up type
Fluid Type
Recommendation:
ATF+4 (Automatic Transmission Fluid)
Fluid Capacity
Dry Fill:
Approximately 10.9 quarts (10.3 liters) - refer to manual for exact capacity.
Drain And Fill:
Approximately 4.0 quarts (3.8 liters) - refer to manual for exact capacity.
📐 Dimensions
Exterior
Length:
203.7 inches (5174 mm)
Width:
74.9 inches (1902 mm)
Height:
56.7 inches (1440 mm)
Wheelbase:
113.0 inches (2870 mm)
Front Track:
62.1 inches (1577 mm)
Rear Track:
61.1 inches (1552 mm)
Weights
Curb Weight:
Approximately 3500-3700 lbs (1588-1678 kg), varies by trim and options.
Gross Vehicle Weight Rating:
Approximately 4700 lbs (2132 kg), refer to manual for exact spec.
Cargo
Trunk Volume:
16.7 cubic feet (473 liters)
Interior
Passenger Volume:
108.1 cubic feet (3061 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Driver: 4/5 stars, Passenger: 5/5 stars (2003 model year).
NHTSA Side Impact:
Front driver: 5/5 stars, Front passenger: 5/5 stars (2003 model year).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional Traction Control System (TCS).
Passive Features
Airbags:
Driver and front passenger airbags, optional side curtain airbags.
Seatbelts:
Three-point seat belts with pretensioners for front seats.
Child Seats:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional Infinity speaker system, cassette player.
Navigation:
Optional factory navigation system (less common).
Driver Assistance
Cruise Control:
Standard.
Connectivity
Phone:
Optional factory installed cellular phone (rare).
Comfort Features
Seats:
Power adjustable front seats, optional heated seats, leather upholstery.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended by some sources, consult manual).
Air Filter:
Inspect every 15,000 miles, replace as needed.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed.
Spark Plugs:
Refer to manual for specific mileage, typically around 100,000 miles for platinum/iridium plugs.
Coolant Flush:
Every 30,000 miles or 2 years (using HOAT coolant).
Transmission Fluid Change:
Inspect fluid condition regularly, change approximately every 30,000-60,000 miles depending on driving conditions.
Fluid Specifications
Engine Oil:
SAE 5W-30 (API Certified) - consult manual for exact specification and capacity.
Coolant:
Chrysler/Dodge/Plymouth HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (consult manual for precise type).
Power Steering Fluid:
ATF+3 or ATF+4 (consult manual for precise type).
Known Issues
Engine:
Head gasket leaks, oil leaks from valve covers and oil pan, timing belt tensioner failure (early models), intake manifold gasket leaks.
Transmission:
Torque converter shudder, solenoid pack failure, input/output speed sensor issues.
Suspension:
Worn front struts, ball joints, and tie rod ends.
Electrical:
Window regulator failures, power lock actuator issues, dashboard warning lights (ABS, Check Engine), failing instrument cluster.
HVAC:
Blend door actuator failure, A/C system leaks, heater core leaks.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler (part of DaimlerChrysler at this time).
Model Evolution
Generation:
Second generation (1998-2004).
Updates For 2003:
Likely minor cosmetic updates, potential feature shuffling, or refinements from previous model years.
Production
Plant Location:
Jefferson Avenue Assembly Plant, Detroit, Michigan.
Production Years:
1993-2004 (Concorde model line).
🏆 Awards & Recognition
Recognitions
Consumer Reports Rating:
Varied ratings over its production run, often criticized for reliability in certain areas but praised for comfort and value.
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