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2003 Harley Davidson FXDWG DYNA WIDE GLIDE Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDWG Dyna Wide Glide Year: 2003 Platform: Dyna Variant: FXDWG (Dyna Wide Glide) Codes Model Code: FXDWG 👋 Introduction Market Position Positioning: Cruiser...
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UGS: 493748
2003 Harley Davidson FXDWG DYNA WIDE GLIDE Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDWG Dyna Wide Glide
Year:
2003
Platform:
Dyna
Variant:
FXDWG (Dyna Wide Glide)
Codes
Model Code:
FXDWG
👋 Introduction
Market Position
Positioning:
Cruiser Segment, Custom Styling Focus
Competitive Analysis
Competitors:
Other Harley-Davidson Dyna Models, Indian Chief, Yamaha Road Star, Honda Shadow
Key Features
Styling:
Chopper-inspired styling, raked-out front end, ape-hanger handlebars, stepped seat
Engine Type:
Harley-Davidson Twin Cam 88 Evolution Engine
Rider Ergonomics:
Forward-mounted foot controls, swept-back handlebars
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Repair Manual
Language:
English
Format:
Print
Page Count
Page Count:
Estimated 500+
📖 Manual Coverage
Systems Covered
Engine:
V-Twin, Evolution (1450cc)
Fuel System:
Carburetion (Keihin CV 40mm), Fuel Delivery
Ignition System:
Electronic Ignition, Spark Plugs
Transmission:
5-Speed Cruise Drive
Clutch:
Wet, Multi-plate
Drivetrain:
Belt Drive, Primary Chain Drive
Suspension Front:
Telescopic Forks (49mm), Triple Clamps
Suspension Rear:
Swingarm, Dual Shock Absorbers
Brakes Front:
Hydraulic Disc Brake, Caliper Specification
Brakes Rear:
Hydraulic Disc Brake, Caliper Specification
Wheels Tires:
Spoked Wheels, Tire Sizes, Pressures
Electrical System:
Battery, Charging System (Stator, Regulator/Rectifier), Lighting, Starting System, Fuses, Relays
Instrumentation:
Speedometer, Tachometer, Gauges, Indicator Lights
Frame Chassis:
Frame Construction, Swingarm, Forks, Triple Clamps
Bodywork:
Fenders, Fuel Tank, Seat, Handlebars, Controls
Exhaust System:
Mufflers, Pipes, Clamps
Procedures Included
Maintenance:
Routine Checks, Lubrication, Filter Replacement, Spark Plug Service, Chain Adjustment
Engine Repair:
Top End Rebuild (Cylinder Heads, Valves), Bottom End Rebuild (Crankshaft, Connecting Rods), Piston Replacement
Fuel System Service:
Carburetor Cleaning and Adjustment, Fuel Line Inspection
Transmission Repair:
Gearbox Disassembly and Reassembly, Clutch Adjustment and Replacement
Drivetrain Service:
Belt Tension Adjustment, Primary Chain Adjustment
Suspension Service:
Fork Seal Replacement, Shock Absorber Replacement, Oil Changes
Brake Service:
Brake Pad Replacement, Brake Fluid Bleeding, Caliper Overhaul
Electrical Troubleshooting:
Wiring Diagrams, Component Testing, Fault Diagnosis
Frame Inspection:
Frame Straightness Checks, Weld Inspection
Bodywork Repair:
Panel Alignment, Component Installation/Removal
Wiring Diagrams:
Complete Electrical Schematics
Troubleshooting:
Diagnostic Charts, Symptom-Based Troubleshooting
Technical Depth
Depth:
Comprehensive Overhaul and Rebuild Procedures
Diagnostics:
Advanced Troubleshooting for all Systems
Specifications:
Torque Values, Clearances, Fluid Types, Electrical Specifications
📊 Manual Specifications
File Format
File Format:
Print (Paperback)
Print Quality
Print Quality:
High-Resolution Printing, Clear Diagrams
Binding Type
Binding Type:
Perfect Binding / Saddle Stitch (typical for manuals of this era)
Paper Type
Paper Type:
Durable, High-Quality Paper Stock
⚙️ Engine Specifications
Primary Engine
Engine Family:
Twin Cam 88 Evolution
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead Valves (OHV), Pushrod Actuated
Cooling System:
Air-Cooled
Performance
Horsepower:
Approx. 60-65 HP (at rear wheel, estimate)
Torque:
Approx. 65-70 ft-lbs (at rear wheel, estimate)
Fuel System
Carburetor Model:
Keihin CV (Constant Velocity) 40mm
Fuel Type:
Unleaded Gasoline, Minimum 91 Octane Recommended
Lubrication
Oil Capacity:
3.5 US quarts (3.3 Liters) with filter change
Oil Type:
Harley-Davidson Genuine V-Twin Motorcycle Oil SAE 20W50
🔧 Transmission
Standard
Transmission Type:
5-Speed Constant Mesh
Clutch Type:
Wet, Multi-plate, Cable Actuated
Features
Primary Drive:
Duplex Chain, Helical Gears
Final Drive:
Belt Drive (1-1/8 inch width)
Fluid
Transmission Fluid Type:
Harley-Davidson Syn-3 or Formula+ Transmission Lubricant
Primary Chain Case Fluid Type:
Harley-Davidson Formula+ or Syn-3
📐 Dimensions
Exterior
Length Overall:
Approx. 94.2 in (2393 mm)
Wheelbase:
64.5 in (1638 mm)
Seat Height Laden:
26.5 in (673 mm)
Ground Clearance:
4.6 in (117 mm)
Weights
Dry Weight:
Approx. 636 lbs (288 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 1040 lbs (472 kg)
Fuel Capacity
Fuel Tank Capacity:
4.8 US gallons (18.2 Liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not Applicable (Motorcycle)
Active Features
Braking System:
Dual Disc Brakes, Linked Brake System (Early Versions, check specifics for 2003)
Passive Features
Lighting:
Halogen Headlight, LED Taillight, Amber Turn Signals
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this model; basic analog instrumentation.
🔧 Maintenance
Service Intervals
Initial Service:
1,000 miles (1,600 km) or 12 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first
Fluid Specifications
Engine Oil Viscosity:
SAE 20W50
Primary Chain Case Fluid:
Harley-Davidson Formula+ or Syn-3
Transmission Fluid:
Harley-Davidson Formula+ or Syn-3
Brake Fluid:
DOT 4
Known Issues
Cam Chain Tensioners:
Early Twin Cam models experienced wear on cam chain tensioners, often requiring upgrade to hydraulic tensioners or replacement.
Regulator Rectifier:
Known to fail prematurely, leading to charging system issues.
Crank Position Sensor:
Can cause intermittent starting issues or stalling.
Part Numbers Example
Oil Filter Part Number:
28042-96 (Typical for Twin Cam 88)
Spark Plug Part Number:
6R12 (or equivalent)
📚 Vehicle History
Brand Heritage
Brand Legacy:
Iconic American motorcycle manufacturer with a rich history of performance and customization.
Model Evolution
Dyna Lineage:
The Dyna platform introduced in 1991 offered a blend of classic styling with modern engineering, evolving through various engine and chassis updates.
Fxwdg Positioning:
The Wide Glide variant specifically targeted riders seeking a distinctive chopper aesthetic, characterized by its raked-out front end and extended forks.
Production
Manufacturing Location:
United States (York, Pennsylvania; Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Awards History:
Harley-Davidson models of this era generally are recognized for their iconic styling and cultural significance rather than specific performance awards in typical automotive review contexts.
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