2003 Husqvarna TE570 SMR570 Motorcycle Service Repair Manual

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UGS: 105827

Mots clés: 2003 Husqvarna Misc Motorcycle Motorcycles SMR570 TE570

Variantes de produits

Description

This manual covers the TE570 and SMR570 models from 2003. These performance motorcycles are known for their powerful 4-stroke, single-cylinder engines, delivering an estimated 50-55 HP. The TE570 is designed for off-road capability, while the SMR570 offers a street-legal supermoto variant. Both models feature a 6-speed manual transmission with hydraulic clutch actuation and are built on a robust frame with long-travel suspension. They represent a heritage in off-road racing, offering a potent combination of power and agility for enthusiasts and competitive riders. This comprehensive service and repair manual provides detailed instructions for maintaining and repairing your TE570 or SMR570. It covers all major systems, including the engine, transmission, chassis, brakes, fuel system, and electrical components. You will find step-by-step procedures for routine maintenance, troubleshooting common issues, and complete rebuilds. The manual also includes essential technical specifications, torque values, and diagnostic information, making it an indispensable resource for owners and technicians seeking to keep these high-performance machines in optimal condition.

🏷️ Basic Information

Identification

Make:

Husqvarna

Model:

TE570 / SMR570

Year:

Codes

Engine Code:

Not Specified

Chassis Code:

Not Specified

👋 Introduction

Market Position

Market Segment:

Performance Enduro / Supermoto motorcycles, catering to enthusiasts and competitive riders.

Competitive Analysis

Competitors 2003:

KTM EXC/SMC series, Yamaha WR/YZF series, Honda CRF/CR series, Suzuki DR-Z/RM-Z series.

Key Features

Vehicle Focus:

Powerful single-cylinder engine, off-road capability (TE) and street-legal supermoto variant (SMR).

Manual Value Proposition:

Essential for maintaining and repairing these specialized, high-performance motorcycles, providing in-depth technical knowledge.

📋 Manual Details

Coverage Areas

Coverage Summary:

Complete Service and Repair for TE570 and SMR570 models.

Page Count

Page Count:

Not Specified

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English

Format

Format:

Digital (Likely PDF, though not explicitly stated)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine tear down, rebuild, diagnostics, tuning.

Transmission:

Clutch, gearbox operation, maintenance, and repair.

Chassis:

Frame, suspension (front and rear), steering, swingarm.

Brakes:

Hydraulic brake system (front and rear), caliper service, master cylinder, bleeding procedures.

Electrical:

Ignition system, lighting, charging system, starter, wiring diagrams, component testing.

Fuel System:

Carburetor overhaul, fuel pump, fuel tank, lines.

Cooling System:

Radiator, coolant flow, fan operation (if applicable).

Exhaust System:

Exhaust pipe and muffler maintenance.

Bodywork:

Plastics, seat, fuel tank removal and installation.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain adjustment, general inspections.

Troubleshooting:

Diagnostic charts, common problem identification and solutions.

Repair:

Detailed step-by-step instructions for component repair and replacement.

Rebuild:

Complete engine and transmission rebuild procedures.

Specifications Reference:

Torque specifications for all critical fasteners.

Diagrams Illustrations:

Includes pictures and part diagrams for component identification and assembly.

Technical Depth

Depth:

Comprehensive, covering full disassembly, repair, and reassembly suitable for professional mechanics and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

File Format:

Likely PDF, Searchable text not guaranteed unless stated.

Print Quality

Print Quality:

Dependent on source; digital formats usually offer high resolution.

Binding Type

Binding Type:

N/A (Digital Product)

Paper Type

Paper Type:

N/A (Digital Product)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Single-cylinder

Displacement:

530cc (approximate)

Bore X Stroke:

Not Specified

Cooling System:

Liquid-cooled

Valvetrain:

SOHC (Single Overhead Camshaft)

Ignition:

Electronic ignition

Performance

Horsepower:

Estimated 50-55 HP (stock, varies by tune)

Torque:

Not Specified

Fuel System

Fuel Delivery:

Carburetor (e.g., Keihin FCR, Mikuni)

Carburetor Size:

Likely 39-41mm

Fuel Type:

Unleaded Gasoline

Fuel Capacity:

Not Specified, typically 2.5-3.5 gallons

🔧 Transmission

Standard

Transmission Type:

Manual

Number Of Gears:

6-speed

Clutch Type:

Wet multi-plate, hydraulic actuation

Optional

Optional Gear Ratios:

Not Applicable (Single standard configuration per model variant)

Features

Gear Selection:

Constant mesh, foot-shift lever

Transmission Oil Type:

Motorcycle-specific 4-stroke engine oil (e.g., SAE 10W-40, API SG or higher, JASO MA)

📐 Dimensions

Exterior

Wheelbase:

Not Specified, typically 58-60 inches

Seat Height:

Not Specified, typically 36-38 inches (high)

Weights

Dry Weight:

Not Specified, likely around 250-270 lbs

Curb Weight:

Not Specified

🛡️ Safety Features

Ratings

Crash Safety:

N/A (Motorcycle)

Active Features

Brakes:

Hydraulic disc brakes front and rear.

Suspension:

Long-travel suspension for off-road damping and stability.

Passive Features

Frame Construction:

Steel or alloy frame designed for rigidity and impact resistance.

Lighting:

Headlight, tail light, brake light, turn signals (depending on street legality).

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic Motorcycle Instrumentation)

Driver Assistance

Rider Aids:

N/A (No electronic rider aids like ABS or traction control typical for this era/type of bike)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Oil Change Interval:

Recommended every 10-15 operating hours or annually, whichever comes first. Refer to manual for precise guidance.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions (every few rides).

Chain Lubrication Adjustment:

Regularly, every 300-500 miles or after washing/wet conditions.

Fluid Specifications

Engine Oil Capacity:

Not Specified, typically around 1.5-2.0 liters.

Coolant Type:

Ethylene glycol based antifreeze coolant (50/50 mix with distilled water).

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid.

Known Issues

Common Wear Items:

Clutch plates, valve stem seals, carburetor jets/needles, swingarm bearings, wheel bearings.

Electrical Gremlins:

Potential for loose connections or corrosion in wiring harnesses due to off-road use. Voltage regulator/rectifier issues can occur.

Engine Performance Notes:

Carburetor tuning can be sensitive to altitude and temperature. Periodic valve clearance checks are crucial.

📚 Vehicle History

Brand Heritage

Husqvarna Legacy:

One of the oldest motorcycle manufacturers, founded in Sweden, known for off-road racing prowess.

Model Evolution

Te Smr Lineage:

Successor to earlier WR and SM models, evolved from off-road performance with dual-sport and supermoto applications.

Production

Production Period:

TE570 and SMR570 were produced in the early 2000s, with the 570cc engine platform seeing updates and variations.

Manufacturing Origin:

Italy (under Cagiva ownership at the time)

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

Praised for powerful engine and capable chassis, though often noted for requiring diligent maintenance.

Ratings

Performance Rating:

High for its class, particularly in torque and usable power for off-road and track applications.