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Hyosung Comet 250 GT250 2003 Service Repair Manual

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This manual covers the Comet 250 GT250, a sportbike model produced in 2003. Known for its accessible performance and V-twin engine, the GT250 has been a consistent offering from a...
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Taper: Motorcycle
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Hyosung Comet 250 GT250 2003 Service Repair Manual
This manual covers the Comet 250 GT250, a sportbike model produced in 2003. Known for its accessible performance and V-twin engine, the GT250 has been a consistent offering from a manufacturer from South Korea. This particular model features a 249 cc, 4-stroke, 8-valve, DOHC V-twin engine, typically producing around 30-35 horsepower, paired with a 5-speed manual transmission and a wet, multi-plate clutch. Its engineering emphasizes reliability and ease of maintenance, making it a popular choice for riders seeking a capable yet manageable sportbike experience. The vehicle is constructed with a steel frame for structural integrity and features front and rear disc brakes for effective stopping power. This comprehensive service repair manual is designed to assist both professional technicians and do-it-yourself mechanics in maintaining and repairing the Comet 250 GT250. It provides detailed, step-by-step guidance on a wide array of systems, including engine overhaul, fuel and ignition systems, transmission, chassis, braking, and electrical components. The manual covers regular maintenance procedures, disassembly and assembly instructions, troubleshooting common issues, and essential technical specifications. The goal is to equip users with the knowledge needed to keep the vehicle in optimal working condition, ensuring its longevity and performance.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
Comet 250 GT250
Year:
2003
👋 Introduction
Market Position
Target Audience:
Professional technicians and do-it-yourself mechanics with basic mechanical and electrical knowledge.
Key Features
Learning Approach:
Step-by-step guidance, teaching factory technician knowledge.
Manual Utility
Purpose:
A helpful reference for maintaining and repairing the Hyosung Comet 250 GT250 2003.
Comparison
Paper Vs Digital:
Functionally identical to paper manuals, with the convenience of instant digital access.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Page Count:
Refer to manual content (specific count not provided in product info, but typical for full service manuals)
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Comprehensive engine repair, overhaul, diagnostics, and tuning
Fuel System:
Carburetor system, fuel delivery, fuel tank, fuel lines
Ignition System:
Ignition timing, spark plugs, CDI unit, wiring
Transmission Drivetrain:
Gearbox disassembly, assembly, maintenance, clutch operation
Chassis Suspension:
Front fork (telescopic), rear shock absorber, swingarm, bearing checks
Braking System:
Front and rear brake caliper, master cylinder, hydraulic lines, pad replacement, fluid specifications
Electrical System:
Wiring diagrams, lighting system, charging system (alternator, battery), starter motor, fuses, relays
Cooling System:
Engine coolant, radiator, thermostat (if applicable for this model)
Exhaust System:
Exhaust pipes, mufflers, gasket replacement
Bodywork And Frame:
Fairings, seat, fuel tank removal and installation, frame inspection
Wheels And Tires:
Tire pressure, wheel balancing, bearing maintenance
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain adjustment
Disassembly Assembly:
Detailed step-by-step instructions for component removal and reinstallation
Repair:
Comprehensive repair procedures for all major vehicle systems
Troubleshooting:
Diagnostic procedures for common problems and fault finding
Cleaning:
Procedures for cleaning specific components during maintenance or repair
Technical Depth
Depth:
Covers a wide range from basic DIY maintenance to advanced professional technician-level repairs and diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Full Printable
Zoom Functionality
Zoom In Out:
YES
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, 8-valve, DOHC, V-twin (expected based on model designation)
Displacement:
249 cc (approximately)
Performance
Horsepower:
Typically around 30-35 HP, specific to 2003 model and tuning
Torque:
Specific torque figures would be detailed in the manual.
Fuel System
Fuel Delivery:
Carbureted (likely dual Mikuni or similar)
Cooling System
Cooling Method:
Air-cooled (most likely for this model)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Features
Clutch Type:
Wet, multi-plate
📐 Dimensions
General
Vehicle Type:
Sportbike / Naked Sportbike
Weights
Dry Weight:
Approx. 163 kg (unladen)
Wet Weight:
Approx. 180 kg (fully fueled and ready to ride)
🛡️ Safety Features
Active Features
Braking System Type:
Front: Disc brake, Rear: Disc brake
Passive Features
Frame Construction:
Steel frame for structural integrity.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, with indicator lights for various functions.
Connectivity
Lighting:
Halogen headlight, LED tail light and turn signals (typical for this era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or 6-12 months, refer to manual for precise Hyosung recommendation.
Spark Plug Replacement:
Refer to manual for mileage or time-based replacement schedule.
Chain Adjustment:
Check and adjust chain slack every 1,000-2,000 km.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., 10W-40) and API classification.
Brake Fluid Type:
DOT 3 or DOT 4 recommended, consult manual for exact specification.
Coolant Type:
If liquid-cooled, typically ethylene glycol based coolant, refer to manual for mix ratio.
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (depending on usage).
Electrical Quirks:
Some older models may experience minor electrical connection issues, which the manual would help diagnose.
Maintenance Schedule Type
Schedule Detail:
Detailed maintenance schedule provided for various mileage intervals.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motor Corporation (South Korea)
Model Evolution
Model Line:
The Comet 250 series has been a staple of Hyosung's sportbike offerings, known for providing accessible performance.
Production
Production Period:
The GT250 model, including the 2003 variant, was produced for several years, evolving from earlier iterations.
🏆 Awards & Recognition
Recognitions
Historical Recognition:
No specific awards are listed in the provided product information. Hyosung typically aimed for affordability and competitive performance in its segment.
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