2003 Mercedes-Benz C240 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: C240 Year: 2003 Codes Chassis Code: W203 Engine Code: M112.910 👋 Introduction Market Position Positioning: Mid-size luxury sedan targeting professionals and those seeking...

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Mots clés: 2003 C240 Car Cars Mercedes Mercedes-benz Misc

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

Year:

Codes

Chassis Code:

Engine Code:

M112.910

👋 Introduction

Market Position

Positioning:

Mid-size luxury sedan targeting professionals and those seeking refined German engineering.

Competitive Analysis

Competitors:

BMW 3 Series (E46), Audi A4 (B6), Lexus IS300, Infiniti G35

Key Features

Vehicle Appeal:

Comfort, build quality, brand prestige, advanced safety features for its era.

Manual Value

Value Proposition:

Provides authoritative, factory-level repair information, crucial for maintaining the longevity and performance of a luxury vehicle.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service and Repair

Secondary Coverage:

Diagnostics, Maintenance, Troubleshooting, Wiring Diagrams

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Official Service and Repair Manual Software

Language

Language:

English

Format

Format:

Digital Software (likely searchable PDF or proprietary application)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (M112 E32 V6), Transmission (5G-TRONIC automatic), Drivetrain

Chassis:

Suspension (front/rear), Steering, Brakes (ABS, ESP), Wheels, Tires

Electrical:

Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Power Accessories, CAN Bus Network, Diagnostics (OBD-II)

Body And Trim:

Exterior Panels, Interior Trim, Seats, Doors, Windows, Climate Control (HVAC)

Procedures Included

Maintenance:

Scheduled Maintenance Intervals, Fluid Changes (oil, coolant, brake, transmission), Filter Replacements, Spark Plug Replacement

Repair:

Engine Component Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Replacement

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Electrical Circuit Tracing

Technical Depth

Depth:

Comprehensive (from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical schematics)

📊 Manual Specifications

File Format

Digital Format:

Likely Executable (.exe) or PDF with advanced search capabilities, potentially including interactive diagrams.

Print Quality

Quality:

N/A (Digital Software)

Binding Type

Binding:

N/A (Digital Software)

Paper Type

Paper:

N/A (Digital Software)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6 SOHC (3 valves per cylinder, 2 spark plugs per cylinder - 2-spark plug ignition system)

Engine Displacement:

3.2 Liters (3199 cc)

Performance

Horsepower:

215 hp @ 5750 rpm

Torque:

221 lb-ft @ 3250 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Premium Unleaded Gasoline (91+ octane recommended)

Engine Management

ECU Type:

ME 2.8 (likely)

🔧 Transmission

Standard

Type:

5-speed Automatic (5G-TRONIC)

Optional

Type:

N/A (C240 predominantly automatic)

Features

Shift Modes:

Comfort (C) and Sport (S) modes

Fluid Specifications

Fluid Type:

MB 236.10 or MB 236.12 ATF

Fluid Capacities

Capacity Approx:

8.0 Liters (17 pints) for complete fill

📐 Dimensions

Exterior

Length:

177.4 inches (4506 mm)

Width:

68.7 inches (1745 mm)

Height:

55.7 inches (1415 mm)

Weights

Curb Weight Approx:

3351 lbs (1520 kg)

Gross Vehicle Weight Rating Approx:

4453 lbs (2018 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

★★★★★

NHTSA Front Impact Passenger:

★★★★★

IIHS Front Small Overlap:

Good (for applicable years/testing methodology)

Active Features

Active Safety:

Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (ASR)

Passive Features

Passive Safety:

Frontal Airbags, Side Airbags (front), Side Curtain Airbags (front), Pretensioner seatbelts

💡 Technology Features

Infotainment

Audio System:

COMAND (Cockpit Management and Navigation) System optional, with CD player, optional navigation, and premium sound systems (e.g., Bose).

Driver Assistance

Driver Aids:

Cruise Control, Rain-sensing wipers (optional), Automatic Climate Control (optional)

Connectivity

Interface:

Infrared remote for central locking, optional Tele Aid emergency calling system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

10,000 miles or 12 months, whichever comes first (with synthetic oil, as per Flexible Service System - FSS)

Major Service Interval:

30,000 miles (e.g., spark plugs, cabin filter, engine air filter, transmission fluid)

Fluid Specifications

Engine Oil Type:

Mobil 1 Synthetic 0W-40 (MB 229.5 specification)

Coolant Type:

MB 325.0 (Glysantin G48) or equivalent OAT coolant

Brake Fluid Type:

DOT 4 (MB 331.0 specification)

Known Issues

Common Wear Items:

Ignition coils, Mass Air Flow (MAF) sensor, Crankshaft Position Sensor (CPS), Window regulators, Suspension bushings, Heater control valve, Crankshaft pulley/harmonic balancer.

Maintenance Items

Spark Plugs:

NGK IFR5N10 (2 per cylinder, 12 total) - typically replaced every 60,000-100,000 miles

📚 Vehicle History

Brand Heritage

Heritage Focus:

Pioneering automotive safety, engineering excellence, and luxury comfort.

Model Evolution

Model Line:

Part of the W203 generation of the C-Class, which replaced the W202 and introduced a more modern design and technology.

Production

Manufacturing Plants:

Bremen, Germany; Tuscaloosa, Alabama, USA

Production Years

Generation W203 Years:

2000-2007

🏆 Awards & Recognition

Recognitions

Safety Award Mention:

Often received high safety ratings from various organizations like IIHS and NHTSA for its class and era.

Ratings

Consumer Ratings:

Generally good for build quality and comfort, though some powertrain and electronic issues can arise with age.